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Processing method for improving quality of tobacco shreds

A processing method and technology of cut stems, which are applied in the processing field that can significantly improve the quality of cut stems, can solve the problems of shortened production cycle, high energy, poor moisture regain effect, etc., and achieve the effect of quality improvement and strong operability.

Active Publication Date: 2013-10-23
HONGYUN HONGHE TOBACCO (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, patent 20101025022.4 introduces the tobacco stem pretreatment process of soaking stems, microwave heating, buffer feeding, metering, pressing stems, and shredding, which shortens the production cycle and improves quality; patent 200710054816.2 discloses washing, storage, medium soaking, expansion , the pretreatment process of adding materials, the color and shape of the cut stems obtained are close to those of shredded tobacco, the blending uniformity is high, and the internal quality is good; patent 201010252392.2 discloses a process for improving the quality of tobacco stems by applying steam explosion and enzyme treatment technology, which solves the problem of The existing cut stem treatment process has the problems of long treatment period and poor moisture regain effect, and the existing cut stem treatment process is optimized
[0004] Generally speaking, although there are many studies on improving the quality of cut stems at this stage, the improvement effect is relatively weak
Some chemical treatment methods are prone to secondary pollution, while physical methods require high energy. The addition of macromolecular substances such as biological agents is difficult to directly interact with the internal components of the tobacco stem. Therefore, it is necessary to destroy its structure before adding , in order to effectively improve the quality of cut stems

Method used

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  • Processing method for improving quality of tobacco shreds
  • Processing method for improving quality of tobacco shreds
  • Processing method for improving quality of tobacco shreds

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] The tobacco leaves are conventionally threshed, and the stem leaves are separated to obtain tobacco stems with a moisture content of 16-17%, and then the stems are pressed with a stem press to obtain stem slices with a thickness of 1mm and a moisture content of 16-17%, and then according to 3 The ratio of % adopts the mode of air compression to add enzyme preparation on the stalk, and then put the temperature in a sealed warehouse with a temperature of 40°C and a humidity of 50% for storage, and the time is 24h to obtain the treated stalk; finally use 110°C The stems are steamed with steam, and stored in a storage cabinet at room temperature for 1 hour; then cut into slices with a stem cutter, the width of which is controlled at 1mm, and then conventional feeding and air-dried shreds are carried out to obtain shredded stems with improved quality. The control shredded stems were shredded stems obtained by conventional processes (separation of stems and leaves, washing of ...

Embodiment 2

[0026] Tobacco leaves are conventionally threshed, and the stem leaves are separated to obtain tobacco stems with a moisture content of 17-18%, and then the stems are pressed with a stem press machine to obtain stem slices with a thickness of 1-2mm and a moisture content of 17-18%. According to the proportion of 4%, the enzyme preparation is added on the stalks by means of air compression, and then placed in a sealed warehouse with a temperature of 45°C and a humidity of 55% for storage for 24 hours to obtain the treated stalks; Steam the stalks with steam at ℃, store the stalks at room temperature for 1.5 hours in a storage cabinet; then use a stalk cutter to cut the stalks into slices with a width of 1.5mm, then perform conventional feeding and air-flow drying to obtain stalks with improved quality Silk. The control shredded stems were shredded stems obtained by conventional processes (separation of stems and leaves, washing of stems, storage of stems, steaming of stems, sec...

Embodiment 3

[0032] Tobacco leaves are subjected to conventional threshing, and stem leaves are separated to obtain tobacco stems with a moisture content of 18-19%, and then the stems are pressed with a stem press machine to obtain stem slices with a thickness of 1-2mm and a moisture content of 18-19%. According to the proportion of 5%, the enzyme preparation is added on the stalks by air compression, and then stored in a sealed warehouse with a temperature of 50°C and a humidity of 60%, and the time is 24 hours to obtain the treated stalks; Steam the stalks with steam at ℃, store the stalks at room temperature for 2 hours in a storage cabinet; then use a stalk cutter to cut the stalks into slices with a width of 2mm, and then perform conventional feeding and air-drying to obtain cut stalks with improved quality. The control shredded stems were shredded stems obtained by conventional processes (separation of stems and leaves, washing of stems, storage of stems, steaming of stems, secondary ...

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Abstract

The invention discloses a processing method for improving the quality of tobacco shreds, which relates to the field of tobacco processing. The processing method includes steps: separating tobacco stems from tobacco leaves; pressing the tobacco stems; realizing enzymolysis of the stored tobacco stems; steaming the tobacco stems; secondarily storing the tobacco stems; cutting the tobacco stems into tobacco shreds; feeding; drying the tobacco shreds; and obtaining the tobacco shreds. The tobacco stems without the tobacco leaves are directly pressed, the structure of the tobacco stems is changed, so that the tobacco stems are easy to be affected by enzymic preparations, the quality of the tobacco stems is improved by the aid of tobacco stem storage process, then the tobacco shreds are processed, the quality of the tobacco shreds is good, ligneous gas and spicy taste are reduced obviously, the adding proportion of the tobacco shreds in cigarette is increased, but the quality of the cigarette is not affected. Compared with existing tobacco stem treatment technology, the processing method has the advantages that a part of process is omitted, industrial operability is high, and the processing method has fine application prospect.

Description

technical field [0001] The invention belongs to the field of tobacco processing, and in particular relates to a processing method capable of significantly improving the quality of cut stems. Background technique [0002] Tobacco stems are the main by-products of cigarette industrial enterprises, accounting for about 25% to 30% of the total weight of tobacco leaves. At this stage, the tobacco industry generally makes tobacco stems into shredded stems and applies them to cigarette formulas. However, since the main components of cut stems are cell wall substances, the cracking of these substances will produce more low-level aldehydes, catechols, etc., and their application in cigarettes will affect the quality of cigarettes, so the general dosage is less. How to improve the quality of shredded stems and effectively increase its dosage will reduce the cost of cigarettes while improving the quality of cigarettes. [0003] Technicians have done a lot of research on tobacco stems...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B5/16A24B5/06A24B5/10A24B3/14A24B15/20A24B3/04
Inventor 冯斌曾晓鹰胡巍耀向成明华一崑颜克亮张志明
Owner HONGYUN HONGHE TOBACCO (GRP) CO LTD
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