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System and method for sorting ceramic tiles

A sorting system and ceramic tile technology, which is applied in the field of tile production, can solve the problems of tile classification errors, affecting corporate profits, sorting workers' wrong picking, missing picking, etc., and achieve the effect of accurate positioning and simple and easy positioning

Inactive Publication Date: 2014-04-16
UNIV OF ELECTRONICS SCI & TECH OF CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Since the marking, conveying, sorting and placement in the prior art are all realized manually, various problems will be caused, for example, because the production volume of ceramic tiles is very large, the sorting workers need to carry out repeated work for a long time; After working for a period of time, due to the accumulation of factors such as physical fatigue, individual differences of sorting workers, and repetition, sorting workers will inevitably produce wrong picking and missing picking, which may cause the sorted tiles to be different from the quality grade marked. Inconsistency, resulting in wrong classification of tiles, which in turn will cause poor quality tiles to be mistakenly entered into higher quality categories, affecting the reputation of the company; it can also cause good quality tiles to be mistakenly entered into lower quality types, affecting corporate profits

Method used

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  • System and method for sorting ceramic tiles
  • System and method for sorting ceramic tiles

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Experimental program
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specific Embodiment 1

[0122] Such as figure 1 As shown, the tile sorting system includes a tile conveying mechanism (not shown in the figure), an image acquisition module 2, a main control module 3, a sorting module 4, a storage module 5, a display module 6, a position sensor 7 and a light source 8; The sorting module 4 includes a manipulator and a controller. The image acquisition module 2, the main control module 3 and the sorting module 4 are connected sequentially; the storage module 5, the position sensor 7 and the light source 8 are all connected with the main control module 3; the main control module 3 and the image acquisition module 2 are all connected with the display module connect;

[0123] The tile conveying mechanism is used to convey tiles 1;

[0124] The position sensor 7 is used to: send a reminder signal to the main control module 3 after detecting that a tile 1 is transported to a predetermined position by the tile conveying mechanism;

[0125] The main control module 3 is use...

specific Embodiment 2

[0132] Such as figure 2 As shown, the tile sorting method includes the following steps:

[0133] 201) Pre-input the specified graphics and the execution instructions matching the number of the input specified graphics;

[0134] 202) delivering manually marked tiles to predetermined locations;

[0135] 203) acquiring images of manually marked locations on tiles;

[0136] 204) Find the position of an edge on the tile on the collected image;

[0137] 205) Find the region corresponding to the side wall on the image based on the edge;

[0138] 206) Perform image noise removal and prominent feature processing on the region on the collected image;

[0139] 207) Comparing the processed area with the pre-stored specified graphics, and finding all the specified graphics existing in the area;

[0140] 208) Counting the number of the specified graphics existing in the area;

[0141] 209) Sending corresponding execution instructions according to the number of specified graphics;

...

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Abstract

The invention relates to a production technology of ceramic tiles, in particular to a system and a method for sorting ceramic tiles. The system comprises a ceramic tile conveying mechanism, an image acquisition module, a master control module and a sorting module, wherein the image acquisition module, the master control module and the sorting module are connected sequentially. The method comprises the following steps of: conveying the ceramic tiles with artificial marks to a preset position; acquiring images at positions where the artificial marks are positioned on the ceramic tiles; finding corresponding areas of the positions where the artificial marks are positioned on the ceramic tiles on the images; analyzing the areas on the images to obtain analysis results; and moving the ceramic tiles to the preset site according to an execution instruction. By using the system and the method for sorting the ceramic tiles, workers only make marks on the ceramic tiles and move the ceramic tiles to the ceramic tile conveying mechanism, and the sorting operation is completed automatically by the sorting system, so that the defect caused by artificial sorting is avoided.

Description

technical field [0001] The invention relates to a tile production technology, in particular to a tile sorting system and method. Background technique [0002] Tiles are currently the most widely used building materials. In order to distinguish the quality of tiles, after the tiles are shaped, they usually need to be classified and graded according to their quality, so as to provide tiles of corresponding quality and grade to the market. [0003] The current specific operations for classifying tiles are as follows: [0004] First of all, according to the predetermined standard, experienced craftsmen are divided into different grades according to the quality of the tiles by visual inspection, and mark the tiles with a pen to represent the quality or grade of the tiles according to the different grades. [0005] Secondly, the sorting workers sort out the tiles according to the marks on the tiles, and place them in a centralized manner with different marks on time to realize t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B07C5/00
Inventor 刘霖
Owner UNIV OF ELECTRONICS SCI & TECH OF CHINA
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