Automatic detection method of battery positive-negative electrode lug terminal length

An automatic detection, positive and negative technology, applied in the direction of measuring devices, instruments, optical devices, etc., can solve the problems of increasing labor costs and management costs, unable to meet speed requirements, unable to guarantee accuracy, etc., to achieve stable, accurate and efficient dimensions Automatic detection, to achieve the effect of automatic size detection

Active Publication Date: 2013-07-10
无锡埃姆维工业控制设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, in the battery production process, most companies usually rely on traditional measurement methods for the size detection of tabs, such as using tools such as micrometers, vernier calipers or gauges, which require a lot of labor to complete, which not only increases labor costs and management costs, and due to the fatigue and instability of the human eye, the accuracy of detection cannot be guaranteed
In addition, with the expansion of production scale and the improvement of production line speed, manual inspection has great limitations in speed, which cannot meet the speed requirements of modern large industrial production lines.

Method used

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  • Automatic detection method of battery positive-negative electrode lug terminal length
  • Automatic detection method of battery positive-negative electrode lug terminal length
  • Automatic detection method of battery positive-negative electrode lug terminal length

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Embodiment Construction

[0016] The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

[0017] First, the process parameters of the current batch of battery tabs are set on the host computer (8), and then the detection is started.

[0018] When starting the test, the product to be tested (5) is manually placed on the feeding area of ​​the test table (4), and the PLC (9) controls the action of the fixture (6) to fix the product to be tested (5), and then the PLC (9) Control the slide rail on the testing platform (4) to move the product to be tested (5) to the right below the industrial CCD (1), that is, the designated area above the organic transparent glass plate (7) in the middle of the testing platform (4). The PLC (9) sends a light source signal to the 7250I / O card (10). After the LED blue backlight (3) is turned on, the PLC (9) sends a trigger signal to the CCD (1) through the upper computer (8), and the CCD ( 1) Complete ...

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Abstract

The invention discloses an automatic detection method of battery positive-negative electrode lug terminal length. A detection system comprises an image processing unit, a motion control unit, a real-time monitoring unit and an upper computer. The image processing unit conducts software processing analysis on collected images and conducts detection on electrode lug size. A bottom datum line I8, a line segment I4, a line segment I5, a line segment I6, and a line segment I7 are found through an image identifying method. The top point R1 of a positive electrode lug and the top point R2 of a negative electrode lug are respectively determined through an intersection point of the line segment I4, the line segment I5, the line segment I6, and the line segment I7, then the distance D1from the R1 to the bottom datum line I8 and the distance D2 from the R2 to the bottom datum line I8 are respectively calculated, the values of the D1 and the D2 are the length of the positive electrode lug terminal and the length of the negative electrode lug terminal. The automatic detection method of the battery positive-negative electrode lug terminal length can achieve fast and accurate automatic detection of the length of the battery positive electrode lug terminal and the length of the battery negative electrode lug terminal.

Description

technical field [0001] The patent of the invention relates to a product size detection method, in particular to a machine vision-based automatic detection method for the length of positive and negative battery lug terminals, which belongs to the field of product detection. Background technique [0002] Tabs are a raw material for the production of lithium-ion polymer batteries, such as mobile phone batteries, Bluetooth batteries, and notebook batteries used in daily life. The battery is divided into positive and negative poles, and the tab is the metal electric body that leads the positive and negative poles out of the battery cell. In the production process of mobile phone batteries, measuring the size of the positive and negative tabs of the battery is a very important process before battery packaging. Batteries of different specifications have different process requirements for the size of the tabs. [0003] The appearance of the battery to be tested is as follows: figu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/02
Inventor 潘丰余俊荣
Owner 无锡埃姆维工业控制设备有限公司
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