Production method of built-in permanent magnet rotor of electric vehicle hub driving motor

Abstract

The invention provides a production method of a built-in permanent magnet rotor of an electric vehicle hub driving motor and belongs to the technical field of automobile motor electric appliances. Two pieces of completely-identical rectangular permanent magnet steel are respectively placed in two rectangular grooves forming a shape of a regular Chinese character 'ba' of a rotor iron core to form an N-pole, the other two pieces of completely-identical rectangular permanent magnet steel are respectively placed in a regular Chinese character 'ba' shaped groove formed by the other two adjacent rectangular grooves of the rotor iron core to form an S-pole, the rest can be done in the same manner to form the permanent magnet rotor with N-poles and S-poles arranged at intervals, the structure is a rotor magnetic bypass structure and can effectively prevent the permanent magnet steel from producing irreversible demagnetization under the armature reaction effect of impact current, and excitation loss of the permanent magnet steel is ensured. A rotor magnetic field of the hub driving motor is provided by the permanent magnet steel without electro-magnetic windings, electric energy consumption is low, carbon brushes and mechanical commutators are not adopted, and the failure rate is low.

Description

technical field [0001] The invention provides a production method for a permanent magnet rotor embedded in a hub drive motor of an electric vehicle, which belongs to the technical field of automobile motors and electrical appliances. Background technique [0002] At present, most of the production methods of permanent magnet drive motor rotors used in electric vehicles adopt the permanent magnet external embedded structure, such as the existing technology, patent name: brushless DC motor rotor, patent number: ZL200920116549.1, discloses the following technical solutions, Including rotor core, rotating shaft and permanent magnet, the rotor core is composed of punched sheets and connected into one, the rotating shaft is fixedly connected with the rotor core, the outer surface of the rotor core is evenly distributed with an even number of T-shaped wedges, adjacent T Slots are formed between the shaped wedges, and the permanent magnets are correspondingly embedded in the slots. ...

AI Technical Summary

Problems solved by technology

[0002] At present, most of the production methods of permanent magnet drive motor rotors used in electric vehicles adopt the permanent magnet external embedded structure, such as the existing technology, patent name: brushless DC motor rotor, patent number: ZL200920116549.1, discloses the following technical solutions, Including rotor core, rotating shaft and permanent magnet, the rotor core is composed of punched sheets and connected into one, the rotating shaft is fixedly connected with the rotor core, the outer surface of the rotor core is evenly distributed with an even number of T-shaped wedges, adjacent T Slots are formed between the shaped wedges, and the permanent magnets are correspondingly embedded in the slots. The permanent magnets of the rotor with this structure directly face the air gap. Under the action of the armature reaction of the impact current, irreversible demagnetization may occur. Once the permanent magnets are formed irreversible Demagnetization, the efficiency of the motor decreases, the power and torque drop rapidly, and its performance needs to be further improved

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