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Large-taper tank edge rolling forming technology adopting four-core edge rolling machine

A forming process and large-taper technology, applied in the field of large-taper tank body rolling forming technology, can solve the problems of cumbersome adjustment of three-core rolling roll operation, not suitable for tapered cylinders, difficult to control and master, etc., to achieve Solve the effect of large taper tank body forming process, short cycle and low cost of equipment transformation

Active Publication Date: 2015-03-25
CRRC CHANGZHOU CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention mainly solves the cumbersome adjustment of the three-core roll rolling operation, poor precision, and difficulty in controlling and mastering existing in the prior art, and is not suitable for rolling a tapered cylinder. The technical problems of rolling; provide a large-tapered tank body rolling forming process based on the existing equipment, using a four-core rolling machine, the cost of equipment transformation is low, the structure is simple, and the cycle is short. In a relatively short period of time, the trial production of 80t-class new cement tank cars for railways was completed, and the large-tapered tank body rolling forming process using a four-core rolling machine to solve the large-tapered tank body forming process was completed.

Method used

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  • Large-taper tank edge rolling forming technology adopting four-core edge rolling machine

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Embodiment

[0020] One, at first introduce the principle of the present invention's installation and transformation in existing equipment.

[0021] 1. According to the deviation characteristics that are easily produced in the large-taper tank rolling process carried out on the four-core rolling machine, 2 sets of guide wheel stops and 1 set of feeders are installed on the supports at both ends of the roll roll of the plate rolling machine. Into the wheel chock, the transformation diagram is as follows figure 2 shown.

[0022] The wheel chock is mainly composed of a retaining wheel, a retaining wheel shaft, a bearing, a retaining ring, a retaining wheel seat, a connecting seat and the like. When rolling the plate, considering that the arc formed by the rolling plate affects the function of the retaining wheel, the length of the guide retaining wheel is designed to be 200mm, and the length of the feeding retaining wheel is designed to be 140mm.

[0023] The link between the wheel block a...

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Abstract

The invention relates to the field of machine manufacturing, in particular to a large-taper tank edge rolling forming technology adopting a four-core edge rolling machine. The large-taper tank edge rolling forming technology aims to solve the problem that when a large-taper tank edge rolling technology is conducted on a four-core edge rolling machine, deflection is likely to happen. According to the large-taper tank edge rolling forming technology, two sets of guiding wheel stops and one set of feeding wheel stops are additionally arranged on supports arranged at the two ends of a roller of a plate rolling machine so that the deflection force existing during large-taper tank plate rolling can be limited or counteracted. On the basis of an existing device, the transformation cost of the device is low, the structure is simple, and the transformation period is short. By the adoption of the large-taper tank edge rolling forming technology utilizing the four-core edge rolling machine, it can be effectively guaranteed that development work of a novel railway cement tanker of 80 t can be completed within a short time.

Description

technical field [0001] The invention relates to the field of mechanical manufacturing, in particular to a large-taper can body rolling forming process using a four-core rolling machine. Background technique [0002] The U80 cement tanker is a new 80t-class cement tanker of the National Railways. In order to reduce the center of gravity of the vehicle and facilitate the unloading of goods, the tank body adopts a large taper (the taper is 9°) design. This design structure is quite different from the previous design. There is no way to learn from the process. Therefore, the manufacture of the large-taper tank body is the main process difficulty in the development of the U80 cement tanker. [0003] The forming technology of existing conical tank mainly adopts three-core rolling rod or four-core rolling rod to form. During the rolling process of the three-core rolling machine, since the axis lines between the rolls are parallel to each other and are fixed, in the process of roll...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D51/10B21D5/14
Inventor 张学明刘祖红
Owner CRRC CHANGZHOU CO LTD