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Hoop standard granulator uniform thickness material spreading device

A ring die granulation, equal thickness technology, applied in the direction of die extrusion granulation, etc., can solve the problems of increased vibration amplitude, large change of extrusion force, production interruption, etc., to avoid machine blockage, increase distance, and solve time. The effect of the delay feature

Active Publication Date: 2015-08-26
NANJING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The feeding method of the current granulator between the modulator and the blanking ring is free fall, that is, falling or scraping into the extrusion zone. Due to the instability of the modulator output and the free fall, the amount of falling material will be very large. Uneven, the material falling into the blanking ring is also extremely unstable in the width direction of the blanking ring, and the amount of material in each extrusion zone of the multi-roll extrusion granulator is seriously uneven and random, resulting in The length of the discharged particles is different, and the extrusion force changes greatly, causing severe vibration; and the feeding method of free falling, that is, falling and scraping, makes the thickness of the material on the blanking ring directly related to its speed. When the speed fluctuates, the thickness of the material also It will fluctuate accordingly, and when the speed of the granulator decreases greatly by chance, the thickness of the material on the blanking ring at this position will become thicker. Therefore, in the next round of extrusion, the torque will become larger due to more material. As a result, the speed becomes smaller, and the vibration amplitude increases due to such a cycle, and as the speed decreases, the thickness of the material increases, which is very easy to cause blockage and production interruption.

Method used

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  • Hoop standard granulator uniform thickness material spreading device
  • Hoop standard granulator uniform thickness material spreading device
  • Hoop standard granulator uniform thickness material spreading device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A constant-thickness auxiliary feeder for a ring die granulator, comprising a hopper assembly, an impeller assembly, a support assembly and a scraper assembly. The hopper assembly includes an upper hopper shell 1, an upper hopper powder channel 2, a lower hopper 5, a see-through window glass cover 9, and a lighting lamp 10; the impeller assembly includes an impeller shaft 6, a timing pulley 11, a timing belt 12, and an impeller 13; The assembly includes a support plate 3 and a support shaft 4; the scraper assembly includes a rope pulley lifter 7 and a scraper 8;

[0026] The shell 1 of the upper hopper is hinged with the shell of the granulator. The powder channel 2 of the upper hopper is an oblique channel. The bottom of the powder channel 2 of the upper hopper matches the opening size of the top of the lower hopper 5. Inside the material ring, the lower hopper 5 is fixed on the support plate 3 through the support shaft 4, the support plate 3 is fixed on the pressure r...

Embodiment 2

[0030] An equal-thickness auxiliary feeder for a ring die granulator, comprising an upper hopper shell 1, an upper hopper powder passage 2, a support plate 3, a lower hopper 5, an impeller shaft 6, a rope wheel lifter 7, a scraper 8, and a timing belt Wheel 11, synchronous belt 12, impeller 13.

[0031]The shell of the upper hopper 1 is hinged with the shell of the ring die granulator. The powder channel 2 of the upper hopper is an oblique channel. The bottom opening of the powder channel 2 of the upper hopper matches the opening size of the top opening of the lower hopper 5. The top of the hopper 5 is fixed and sealed. The lower hopper 5 is set inside the blanking ring of the ring die granulator. The lower hopper 5 is fixed on the support plate 3. The opening at the bottom of the lower hopper 5 is facing the bottom of the blanking ring of the ring die granulator. The inner surface, and the opening at the bottom of the lower hopper 5 is kept at a distance of 2 mm from the inne...

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PUM

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Abstract

The invention discloses a material spreading device between a hoop standard granulator modulator and a material dropping hoop, the material spreading device comprises a material hopper component, an impeller, a supporting component and a scraper component; the material hopper component comprises an upper material hopper and a lower material hopper, the casing of the upper material hopper is hinged on the casing of a granulator, the lower material hopper is fixed on a press roller, an upper material hopper powder material channel is contact with the lower material hopper, a scraper is arranged on the material outlet side of the lower material hopper, the scraper height is controlled by a rope wheel type elevator, the impeller is arranged in the lower material hopper; powder is cached in the hopper, then is spread on the material dropping hoop via the impeller, the material dropping hoop brings the powder out, the powder thickness is limited by the scraper height; the device can realize thickness uniform stability of the powder on the material dropping hoop without being affected by material dropping condition of the modulator and the rotation speed of the material dropping hoop, the thickness of the powder can be adjusted, hoop standard granulator blocking failure can be prevented, hoop standard granulator vibration can be reduced, different length phenomenon of extrusion particles can be solved, and granulating quality and working stability of the hoop standard granulator can be improved.

Description

technical field [0001] The invention belongs to the technical field of granulation machinery, in particular to a constant-thickness spreader for a ring die granulator. Background technique [0002] The powder rotary extrusion granulation forming technology is widely used in the fields of feed machinery, biomass energy machinery and pharmaceutical machinery. It is the main way to produce pellet feed and biomass fuel. The feeding method between the ring die granulator modulator and the blanking ring directly determines the material distribution on the blanking ring, and the material on the blanking ring will be scraped into the extrusion area by the scraper, so the blanking ring The distribution state of the material directly determines the change of the extrusion force and the length of the extruded particles. The change of extrusion force is one of the main sources of vibration of the ring die granulator, and the consistency of the length of the granules is also one of the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J2/22
Inventor 武凯孙宇沈江飞崔先岸丁武学
Owner NANJING UNIV OF SCI & TECH
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