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Method for manufacturing large-scale long blanks with oblique lines

A manufacturing method and slanted surface technology are applied in the field of blank manufacturing, which can solve the problems of low production efficiency, poor manufacturing precision of free forging hammers, and many times of manufacturing, so as to facilitate and standardize the operation of workers and reduce the number of forging times. , the effect of reducing manufacturing costs

Active Publication Date: 2017-04-26
中国第二重型机械集团德阳万航模锻有限责任公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Large-scale long blanks with oblique lines have the characteristics of long length, heavy weight, inconsistent lengths of the straight lines at the head and tail, complicated manufacturing, and difficult quality assurance.
[0004] At present, this type of blank is manufactured by free forging hammer for multi-fire superimposed forging. In the batch manufacturing process, the shape of the oblique surface of each blank is inconsistent, and the degree of oblique surface of the oblique surface and the surface quality of the oblique surface are difficult to guarantee. Poor stability; at the same time, the manufacturing process is also a multi-fire manufacturing process, which has poor production traceability, low production efficiency, and difficulty in guaranteeing the microstructure and properties of the blank; the main reasons for the above shortcomings are poor manufacturing accuracy of the free forging hammer, many manufacturing fires, Uncontrollable factors such as human operation

Method used

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  • Method for manufacturing large-scale long blanks with oblique lines
  • Method for manufacturing large-scale long blanks with oblique lines
  • Method for manufacturing large-scale long blanks with oblique lines

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Embodiment Construction

[0025] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0026] like Figure 1-Figure 8 As shown, the manufacturing method of the oblique surface large elongated blank of the present invention comprises the following steps:

[0027] A. Optimizing the shape of the oblique surface of the oblique surface blank 1 to the shape of the folded surface to form the folded surface blank 2;

[0028] B. Process a folded line surface of the folded line surface blank 2 to obtain a spliced ​​folded line surface 3, and make the folded line surface blank 2 and another folded line surface blank 2 after the horizontal rotation of 180° be spliced ​​along the spliced ​​folded line surface 3 to form a quadrilateral blank at the bottom, The interior angles of a quadrilateral are less than 180°;

[0029] C. Splicing two folding line surface blanks 2 along the splicing folding line surface 3 into a combined blank;

[0030] D. Desig...

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Abstract

The invention discloses a method for producing oblique line surface large-size strip-shaped blanks. The method is simple to operate and the production efficiency is increased. The method comprises the following steps: A optimizing the oblique line surface appearance of an oblique line surface blank into the poly line surface appearance to form poly line surface blanks; B processing one poly line surface of the poly line surface blank into a splice poly line surface, splicing the poly line surface blank with the other poly line surface blank which has horizontally rotated by 180 degrees along the splice poly line surface to form a blank with a quadrilateral bottom surface, wherein the interior angle of the quadrangle is smaller than 180 degrees; C splicing the two poly line surface blanks along the splice poly line surface to form one whole blank; D design a mould tool of the whole blank, mounting the mould tool on a controllable forging press, subjecting the raw material to one-heat mould forming by the mould tool to form a whole blank; E cutting the whole blank into two blanks along the track of the splice poly line surface. The method is adopted, the quality of the blanks is improved, the manufacture cost is reduced and the method is convenient to operate by workers.

Description

technical field [0001] The invention relates to a method for manufacturing blanks, in particular to a method for manufacturing large-scale elongated blanks with diagonal lines to solve the problem of manufacturing large-scale long blanks with diagonal lines. Background technique [0002] Known: "Large" long blanks with slanted lines: In the field of die forging, it usually refers to the slanted surface with a length greater than 5 times the width of the blank, a length greater than 2 meters, and a weight greater than 600Kg (in the front view of the blank) In the length direction, the surface with a degree relative to the other horizontal plane is called a slanted surface) and the blank is called a large blank with a slanted surface. [0003] Large-scale long blanks with oblique lines have the characteristics of long length, heavy weight, inconsistent lengths of the straight lines at the head and tail, complicated manufacturing, and difficult quality assurance. [0004] At p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21J5/02
CPCB21J5/02
Inventor 莫安军熊运森
Owner 中国第二重型机械集团德阳万航模锻有限责任公司