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Aidelaisi warp dyeing process and method free of sewage discharge

A sewage discharge and warp dyeing technology, which is applied to textile processing machine parts, textile material treatment, textiles and papermaking, etc., can solve problems such as water pollution, sewage pollution, and troublesome dyeing operations

Inactive Publication Date: 2016-10-26
XINJIANG UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Disadvantages of warp-tying and anti-dyeing production of flower sutras are becoming more and more obvious with the enhancement of people's health care and environmental protection awareness. The problem of sewage pollution is serious, especially multi-color, which needs to go through many times of warp-tying, dyeing and sewage discharge. Serious, and the dyeing operation is cumbersome. The patent of the present invention provides a dyeing process and method without sewage discharge to replace the traditional flower warp process and method of anti-dyeing production.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment example 1

[0022] Product: Monochrome Denim Idle Lace

[0023] Raw materials: 36 special (16 counts) pure cotton yarn products

[0024] Flower warp production process: pattern design→splitting warping→cotton yarn scouring→dyeing→drying→hot pressing or oven drying

[0025] Cotton yarn scouring: boil water over the yarn for 30-40 minutes, then wash it with water.

[0026] Dyeing color paste prescription: indigo dyeing water 20%, binder 25%, thickener 1-5%, ammonia (25%) 0.5%, softener 5%, add water to 100%.

[0027] Fixing method: after drying, bake at 140-150°C for 3-5 minutes.

[0028] Fabric weave: heavy flat weave

Embodiment example 2

[0030] Product: Multicolor Adeles

[0031] Raw material: warp yarn 28×2 special (21 / 2 counts) viscose yarn; weft yarn 28 special (21 counts) viscose yarn

[0032] Flower warp production process: pattern design→splitting and warping→dyeing→drying→hot pressing or oven drying

[0033] Dyeing color paste prescription:

[0034] (1) Light color: 10% dyeing water, 15% adhesive, 4% thickener, 2% crosslinking agent, 2% softener, add water to 100%. (2) Dark color: 25% dyeing water, 25% adhesive, 2% thickener, 5% crosslinking agent, 5% softener, 1.5% emulsifier, add water to 100%.

[0035] Fixing method: After more than 4 hours of sunlight exposure, iron the cloth at high temperature for 30-60 seconds

[0036] Fabric organization: four changing satin weave

Embodiment example 3

[0038] Rayon Idle Lace

[0039] Raw material: 150D viscose twisted filament

[0040] Flower script production process: pattern design→splitting and warping→cotton yarn scouring→dyeing→drying→hot pressing

[0041] Dyeing color paste prescription:

[0042] (1) Yellow dyeing water 10%, binder 15%, thickener 3%, crosslinking agent 12%, softener 2%, add water to 100%. (2) Coffee color dyeing water 15%, binder 20%, thickener 5%, crosslinking agent 1-2%, emulsifier 1.5%, softener 2%, add water to 100%.

[0043] Fixing method: After drying, press at high temperature for 10-60 seconds.

[0044] Weave: six satin variations.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

Provided is a colored warp production process which is free of sewage discharge and is used for production of handmade Aidelaisi fabric. The colored warp production process is characterized in that on the premise that traditional Aidelaisi splitting warp dyeing and colored warp weaving are kept, a traditional warp enlacing and dyeing reserving process is replaced with a direct warp dyeing process; according to the new process, the principle for forming Aidelaisi patterns and the characteristics of the patterns are completely reserved, sewage discharge does not exist, and compared with the original process, the new process is convenient and saves trouble.

Description

technical field [0001] The invention relates to the production of Idle Lace in Xinjiang, and is a novel warp dyeing production process and method without sewage discharge, which is used for the production of Idle Lace by hand-tying. Background technique [0002] Adeles silk is a living fossil on the ancient Silk Road, a symbol of material civilization and the sustenance of spiritual beliefs of the Uighur people in Xinjiang. "Adelais" means "elegant, abstract" in the Uyghur language. This kind of silk is deeply loved by the Uyghur people and the people of neighboring countries because of its exaggerated and strong color choices and unique patterns of ethnic characteristics in Xinjiang and Central Asia. It is my country's intangible cultural heritage. In the past two years, Xinjiang has set off the activities of "Idle Lace Dazzling Kunlun" and "Idle Lace Out of Tianshan" all over the country, aiming to use the beautiful and mysterious Xinjiang Idle Lace as the design element t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06B3/04D06B23/00D06B9/00
CPCD06B3/04D06B9/00D06B23/00
Inventor 徐红张俐敏瓦力斯·阿布力孜张瑜佟泽毅
Owner XINJIANG UNIVERSITY