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Novel gearbox technology

A technology of gearbox and magnetic coupler, applied in the field of machinery, can solve the problems of low transmission efficiency, sudden change in speed ratio, and increase the complexity of equipment, and achieve the effect of simple and reliable structure

Inactive Publication Date: 2017-04-05
李明生
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, existing gearboxes, such as MT manual gearboxes, are simple in structure and low in cost, but they are cumbersome to operate, and there is a sudden change in speed ratio during the shifting process, causing mechanical shock, and it is impossible to ensure that the engine and wheels are optimally matched at any time.
The AMT gearbox only transfers the shifting process from the human to the machine to realize automation, but its inherent transmission characteristics are the same as those of the MT gearbox. The automation also greatly increases the complexity of the equipment, and the cost and maintainability are also greatly reduced.
The hydraulic torque converter has better transmission characteristics, but its structure is complicated, the cost is high, and the transmission efficiency is low, so it is not widely used
CVT gearbox has a simple structure and good transmission characteristics, but its load capacity is weak, and the speed adjustment process needs to be automatically adjusted, so its use has great limitations

Method used

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Embodiment Construction

[0019] Ordinary MT gearboxes can only engage in one gear at all times during use, that is, ordinary MT gearboxes can only make the gear sets of one speed ratio in the "closed" state or "half-clutch" state, and the gear sets of other speed ratios are in the "closed" state at this time. It can only be in the "off" state. If the gear sets with more than two speed ratios are in the "semi-clutch" state at the same time, this gearbox will undergo a magical change. It will be able to automatically shift within a certain speed ratio range. The gearbox can automatically adjust its speed ratio according to the input and output torque and speed changes.

[0020] In order to realize that the gear sets with various speed ratios (two or more speed ratios) are in the "half-clutch" state at the same time, the present invention proposes a special clutch, which can be in the "half-clutch" state for a long time without damage. Generally, the clutch can only be in the "half-clutch" state for a s...

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PUM

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Abstract

The invention discloses a novel gearbox technology. A magnetic coupler capable of transferring a torque in a semi-clutch state is used by a gearbox, magnetic couplers capable of transferring torques in a semi-clutch state are mounted at the input or output ends of gear sets with various speed ratios, meanwhile, the gear sets with various speed ratios are made to be simultaneously in the semi-clutch state, and the semi-clutch gear sets are in mutual cooperative operation, as a result, the automatic speed change of the gearbox within a certain speed ratio range is realized. Meanwhile, the gearbox can automatically regulate the self speed ratio according to the input and output states, so that the input and output are simultaneously in the optimal matching state, and the intelligent automatic speed regulating effect is achieved. The gearboxes are connected in series, so that the high speed ratio and multiple speed ratios of a fully-automatic gearbox can be realized. The gearbox is simple and reliable in structure and low in cost and provides a novel platform and design thought for the design and development of the gearbox in future.

Description

technical field [0001] The invention belongs to the mechanical field and relates to the design, production and application of a novel gearbox. Background technique [0002] At present, cars have become the most widely used means of transportation. In addition to the engine, each car is also equipped with a gearbox. Complex usage requirements such as low speed, light load, and heavy load. [0003] However, existing gearboxes, such as MT manual gearboxes, are simple in structure and low in cost, but they are cumbersome to operate, and there is a sudden change in speed ratio during the shifting process, causing mechanical shock, and it is impossible to ensure the optimal match between the engine and the wheels at any time in real time. The AMT gearbox only transfers the shifting process from the human to the machine to realize automation, but its inherent transmission characteristics are the same as those of the MT gearbox. The automation also greatly increases the complexity ...

Claims

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Application Information

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IPC IPC(8): F16H3/08H02K49/00
CPCF16H57/02F16H2057/02047H02K51/00
Inventor 李明生
Owner 李明生