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A Design Method of Low Noise and High Pressure Fuel System

A fuel system and design method technology, applied in the direction of charging system, design optimization/simulation, mechanical equipment, etc., can solve problems such as unreasonable design of high-pressure fuel system, difficult to control noise risk, etc., to shorten product development cycle and reduce tests The effect of rounds and production cost reduction

Active Publication Date: 2020-07-10
CHONGQING CHANGAN AUTOMOBILE CO LTD
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Problems solved by technology

[0004] The present invention aims to solve the problem that the unreasonable design of the high-pressure fuel system leads to the difficulty of controlling the noise risk in the middle and later stages of project development, and proposes a low-noise high-pressure fuel system design method, through the design parameters DOE Analysis, screening with system pressure fluctuations and needle valve seating speed as design objectives, taking into account performance requirements such as fuel injection volume, designing a high-pressure fuel system that meets noise requirements, achieving "one-time design right", greatly reducing development, The time-consuming, labor-intensive and costly work of repeated modification and optimization in the later stage

Method used

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  • A Design Method of Low Noise and High Pressure Fuel System

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Embodiment Construction

[0025] The following combination figure 1 The steps shown, detail the design process of a low-noise, high-pressure fuel system for a direct-injection engine:

[0026] Step 1: Preliminarily determine the length and inner diameter of the fuel main pipe, the length, inner diameter and bend angle of the fuel outlet pipe.

[0027] According to the engine cylinder center distance (80mm) and the engine length (420mm), the length of the fuel main pipe is initially determined to be 380mm, of which the lengths of cylinders 1 to 4 are all 80mm, and the lengths of both ends are 60mm and 80mm respectively. The inner diameter of the fuel main pipe is based on experience Choose 20mm. According to the general layout of the engine, considering the positional relationship between the high-pressure oil pump and the fuel main pipe, the length of the oil outlet pipe is initially determined to be 200mm, the bend angle is 120deg, and the inner diameter is initially determined to be 8mm according to...

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Abstract

The invention provides a design method for a low-noise high-pressure fuel system, and aims to solve the problem of difficult control of later noise risk in project development caused by unreasonable design of the high-pressure fuel system. According to the involved method, design parameters of a fuel main pipe, a high-pressure fuel pump and a fuel injector are subjected to DOE analysis, screening is performed by taking system pressure fluctuation and needle valve seating speed as design goals, and performance requirements of a fuel injection quantity and the like are considered, so that the high-pressure fuel system meeting noise requirements is designed; and "one-time correct design" is realized, so that the time-wasting, energy-wasting and money-wasting work of later repeated modification and optimization in development is greatly reduced.

Description

technical field [0001] The invention belongs to the field of automobile engines, and in particular relates to a method for designing a low-noise, high-pressure fuel system. Background technique [0002] The noise of the high-pressure fuel system contributes the most to the total sound pressure of the engine under idling conditions, and is easily perceived by customers. It is a noise problem that occurs frequently in direct injection engines. At present, the NVH design method of high-pressure fuel system is as follows: the first step—design the fuel system scheme, the second step—make a sample, and the third step—test and test the noise of the fuel system, if the noise does not meet the standard (most of them cannot reach the standard at one time) , the fourth step—optimize the design parameters of each single component of the fuel system, the fifth step—test the noise of the fuel system, repeat the fourth and fifth steps until the preset noise target is reached. Because it ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/17G06F30/20F02M51/00F02M55/02
CPCF02M51/00F02M55/025G06F30/17G06F30/20
Inventor 饶思梁李凤琴李晓峰张勇李林郝涛孔德芳葛成伟
Owner CHONGQING CHANGAN AUTOMOBILE CO LTD
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