Burning-free imitating natural stone and preparation method thereof

A technology of imitating natural stone and base material, applied in the field of non-burning imitation natural stone and its preparation, can solve the problems of high production equipment requirements, large surrounding environment pollution, poor simulation, etc., and achieve the effect of rich texture effect

Pending Publication Date: 2017-06-20
FOSHAN SANSHUI YINGJIE PRECISION MACHINERY
View PDF6 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because ceramic tiles imitating natural stone texture generally need to be fired at high temperature, they pollute the surrounding environment very much; moreover, there are only two common preparation methods for natural stone texture ceramic tiles, which are screen printing and grid striped fabric. Compared with the texture lines of natural stone, the texture lines have the defects that the lines are too thick, rigid, and poor in simulation
[0003] The common preparation process of imitating natural stone includes: raw material homogenization-mixing-cloth-forming-curing-polishing. Although high-temperature calcination is not required, since all raw materials are pressed and formed by a press at one time, the mechanical properties of the product It mainly depends on the level of the press, and has high requirements for production equipment; moreover, the texture formation of its imitation natural stone depends on the method of cloth and the configuration of the dough, the texture formation process is uncontrollable, and it is difficult to obtain the ideal natural stone texture

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Burning-free imitating natural stone and preparation method thereof
  • Burning-free imitating natural stone and preparation method thereof
  • Burning-free imitating natural stone and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Such as figure 1 As shown, a non-fired imitation natural stone, its effect is like natural sandstone. It includes a surface protection layer 1, a cloth texture layer 2, a printed texture layer 3 and a ceramic plate 4 which are layered in sequence from top to bottom. The cloth texture layer is a three-dimensional texture layer formed by bonding glue and solid materials, and the solid materials are granular materials, such as sand grains. The thickness ratio of the ceramic plate 4, the cloth texture layer 2, the printed texture layer 3, and the surface protection layer 1 is 6:3:2:1.

[0037] The following is the preparation method of non-fired imitation natural stone. First, take a ceramic plate of specification and size as the base material according to the needs, clean it and dry it, then directly print the texture of imitation natural stone on the ceramic plate, dry it, and then print it on the surface of the texture. The cloth texture layer is laid, sent to a press ...

Embodiment 2

[0042] Such as figure 2 , In this embodiment, a non-fired imitation natural stone, including a surface protection layer 1, a printed texture layer 3, a cloth texture layer 2 and a silicon-calcium board 5, which are layered sequentially from top to bottom. The thickness ratio of the silicon-calcium board 5, the cloth texture layer 2, the printing texture layer 3, and the surface protection layer 1 is 7:2:1:1.

[0043] The following is the preparation method of non-fired imitation natural stone. First, take the calcium-silicon board of the specification and size as the base material, clean it and dry it, and then lay a cloth texture layer on the calcium-silicon board, send it to the press for pressing, and dry , and then print the texture imitating natural stone, and finally cover the surface protection layer on the printed texture layer.

[0044] Furthermore, in the process of printing the printed texture layer, the coloring agent used is inorganic pigments, and the pattern i...

Embodiment 3

[0046] Such as image 3 As shown, in this embodiment, a fire-free imitation natural stone material includes a surface protection layer 1 , a cloth texture layer 2 , and a ceramic plate 4 arranged in layers from top to bottom.

[0047] The following is the preparation method of non-fired imitation natural stone. First, take the ceramic plate of the specification and size as the base material according to the needs, clean it and dry it, then lay a cloth texture layer on the ceramic plate, send it to the press for pressing, dry, and finally Overlays the surface protection layer over the cloth texture layer.

[0048] Further, in the process of laying the cloth texture layer, a glue layer is first applied, and then solid materials are laid on the glue layer to form the texture. In order to improve production efficiency, the glue uses UV glue. After the process of laying the fabric texture layer is completed, it is sent to a UV ultraviolet lamp furnace to make the glue solidify qui...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses burning-free imitating natural stone. The burning-free imitating natural stone is characterized by comprising a blank, a middle texture layer and a surface protection layer, wherein the middle texture layer and the surface protection layer are arranged on the blank, and the middle texture layer comprises at least one printed texture layer and/or cloth texture layer. The burning-free imitating natural stone is simple in structure and convenient to produce and process, and compared with products of the same type, the burning-free imitating natural is higher in plasticity, better in natural stone imitating effect and more excellent in performance.

Description

technical field [0001] The invention relates to the technical field of natural stone imitation, and more specifically relates to an unfired imitation natural stone and a preparation method thereof. Background technique [0002] At present, in the production process of ceramic wall and floor tiles, tiles with imitation natural stone texture and imitation natural stone have gradually become the mainstream, and are more and more respected by consumers. The preparation process of common ceramic tiles imitating natural stone texture includes: 1. Preparation of green body raw materials: making conventional ceramic tile raw materials into a mixture with a certain moisture content; 2. Distributing the mixture in the solid material box to form mud 3. Spread a layer of color powder on the mud layer to form a powder layer; 4. Stamping to make bricks; 5. Firing; 6. Polishing. Because ceramic tiles imitating natural stone texture generally need to be fired at high temperature, they poll...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): E04F13/08E04F15/02B32B9/00B32B9/04B32B5/16B32B7/12B32B7/08B32B33/00B32B37/12B32B37/10B32B38/14B32B38/16
CPCE04F13/08E04F15/02B32B7/08B32B7/12B32B9/00B32B9/005B32B9/048B32B33/00B32B37/10B32B37/12B32B38/145B32B38/164B32B2307/712B32B2264/10B32B2419/04
Inventor 彭基昌汤建光
Owner FOSHAN SANSHUI YINGJIE PRECISION MACHINERY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products