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A frequency limiting control method and system for frequency conversion compressor

A frequency conversion compressor and control method technology, which is applied in pump control, liquid variable capacity machinery, mechanical equipment, etc., can solve the problems of large impact on the compressor and power module, cumbersome implementation, and heat generation of the power module, so as to avoid repeated lifting and lowering Frequency, timely and reliable response, stable and reliable system

Active Publication Date: 2019-04-30
GUANGZHOU SHIYUAN ELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As the operating frequency of the compressor increases, the input current of the compressor increases accordingly, which causes the power module to heat up seriously. If the power module works at high temperature for a long time, it will affect the reliability of the system and the life of the power module.
[0003] In order to prevent the temperature of the power module from being too high, the temperature of the power module can be reduced by improving the heat dissipation method of the power module, such as increasing the heat sink, changing the system air duct, etc. This solution needs to change the system hardware equipment and system arrangement design, and implement cumbersome and inconvenient
[0004] It is also possible to control the start and stop of the compressor through the software algorithm and the temperature protection threshold of the power module. When the temperature of the power module exceeds the set temperature protection threshold, the compressor stops working; when the temperature of the power module is lower than the overheat recovery threshold , restart the compressor, and gradually increase to the target frequency. This solution will cause the compressor to restart repeatedly, which will affect the life of the compressor and have a greater impact on the compressor and power module, and the power module will run at The high temperature state will also affect the reliability of the system and the life of the power module

Method used

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  • A frequency limiting control method and system for frequency conversion compressor
  • A frequency limiting control method and system for frequency conversion compressor
  • A frequency limiting control method and system for frequency conversion compressor

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Embodiment 1

[0046] Embodiment 1 of the present invention proposes a frequency-limiting control method for variable-frequency compressors, such as image 3 shown. In the embodiment of the present invention, the operation of the compressor is divided into three states: a frequency-up state, a frequency-reduction state and a frequency-stabilizing state. Compressor up-frequency status refers to the stage where the actual operating frequency of the compressor increases with the step-up step, and the operating frequency at the next moment = current actual operating frequency + up-frequency step; compressor down-frequency status refers to the actual operating frequency of the compressor decreasing In the stage where the frequency step is decreasing, the operating frequency at the next moment = the current actual operating frequency - the step of decreasing frequency; the compressor’s stable frequency status means that the compressor operates at a fixed frequency, neither increasing nor decreasin...

Embodiment 2

[0072] Embodiment 2 of the present invention proposes a frequency-limiting control method for variable-frequency compressors, such as Figure 5 shown. In the embodiment of the present invention, the operation of the compressor is divided into four states: a frequency-up state, a frequency-down state, a frequency-stabilizing state and a frequency-locking state. Compared with Embodiment 1, the operating state of the compressor in Embodiment 2 is increased in a frequency-locked state, so as to prevent the compressor from repeatedly performing frequency-up and down operations in a short period of time, resulting in system fluctuations.

[0073] Compressor up-frequency state refers to the stage in which the actual running frequency of the compressor increases with the step-up step, and the running frequency at the next moment = current actual running frequency + step-up step.

[0074] The state of frequency reduction of the compressor refers to the stage in which the actual operat...

Embodiment 3

[0106] Embodiment 3 of the present invention proposes a frequency limiting control system for variable frequency compressors, such as Figure 6 shown. In the embodiment of the present invention, the operation of the compressor is divided into three states: an up-frequency state, a down-frequency state and a stable frequency state. Compressor up-frequency status refers to the stage where the actual operating frequency of the compressor increases with the step-up step, and the operating frequency at the next moment = current actual operating frequency + up-frequency step; compressor down-frequency status refers to the actual operating frequency of the compressor decreasing In the stage where the frequency step is decreasing, the operating frequency at the next moment = the current actual operating frequency - the step of decreasing frequency; the compressor’s stable frequency status means that the compressor operates at a fixed frequency, neither increasing nor decreasing. Runn...

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Abstract

The invention relates to a frequency limit control method and system for a variable-frequency compressor. The method comprises the following steps that S1, N temperature protection threshold values of a power module are set, wherein N is a natural number larger than or equal to three; N+1 temperature protection threshold value intervals are obtained through division according to the N temperature protection threshold values; S2, in the compression process of the compressor, the temperature of the power module is acquired; and S3, the acquired temperature of the power module is compared with the set temperature protection threshold values, the temperature protection threshold value interval where the temperature of the power module is located is judged, different functions are triggered according to the temperature protection threshold value interval where the temperature of the power module is located, the compressor performs corresponding operations, and then the actual operation frequency of the compressor is controlled. According to the frequency limit control method and system for the variable-frequency compressor, the temperature protection threshold values of the power module are detailed, the operation state of the compressor is restrained, the power module can respond the temperature in time reliably, and the system can be more stable and reliable.

Description

technical field [0001] The invention belongs to the field of frequency control of compressors, and in particular relates to a frequency-limiting control method and system for variable-frequency compressors. Background technique [0002] The traditional frequency conversion speed regulation system with PPFC (passive power factor correction) correction circuit consists of three links: rectification link, filter link and inverter link, such as figure 1 As shown, the rectification link mainly includes an inductor L and a rectification circuit composed of four diodes VD1-VD4, the filter link mainly includes a large-capacity electrolytic capacitor C, and the inverter link mainly includes an inverter. The main working principle of the traditional frequency conversion speed regulation system is as follows: the single-phase AC power supply AC from the AC power grid is converted into DC voltage after uncontrolled rectification and power factor correction in the rectification link, the...

Claims

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Application Information

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IPC IPC(8): F04B49/06F04B49/10
CPCF04B49/06F04B49/10
Inventor 邓焕明
Owner GUANGZHOU SHIYUAN ELECTRONICS CO LTD
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