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Circuit materials and articles formed therefrom

A technology of circuit and dielectric layer, applied in circuit materials, explained in this field

Active Publication Date: 2020-07-28
ROGERS CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Other examples in this patent include resin systems based on poly(phenylene ether) or PPE, but no examples of blends of PPE and poly(TAIC) or poly(TAIC) dispersed in a base polymer system

Method used

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  • Circuit materials and articles formed therefrom
  • Circuit materials and articles formed therefrom
  • Circuit materials and articles formed therefrom

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1A

[0109] This example illustrates the preparation of poly(TAIC) particles for use as formulation additives in circuit materials. Free radical emulsion polymerization of triallyl isocyanurate (TAIC) monomer was carried out as shown in the following formula:

[0110]

[0111] Specifically, 3100 grams of DI (deionized) water and 500 grams of triallyl isocyanurate (TAIC) were added to a stainless steel container. In another container, 22 grams of ammonium persulfate was dissolved in 110 grams of DI water. On a hot plate, the DI water / TAIC mixture was heated to 70°C with high shear mixing. Add 0.5g Triton X (octoxynol-9) emulsifier. While maintaining the temperature at 70°C to 80°C, eleven additions (12 grams each) of the ammonium persulfate / DI aqueous solution were added over 4.5 hours. The time between additions was 25 minutes. The reaction vessel was then capped and placed in an oven (60°C) overnight (16 hours). After cooling to room temperature, the resulting product (p...

Embodiment 2 to Embodiment 3

[0113] The formulations of Example 2 and Example 3 of the present invention (amounts are parts by weight except for the weaving reinforcing layer), their characteristics and results are shown in Table 2.

[0114] Table 2

[0115]

[0116] Test results show that the use of TAIC polymers has a positive effect on electrical properties (Dk and Df), thermal properties (Tg, CTE, Td and solder testing) and processing properties (coating, lamination and drilling).

Embodiment 4 to Embodiment 5

[0118] The formulations of Example 4 and Example 5 of the present invention were prepared as shown in Table 3 (amounts used are parts by weight except for the reinforcing layer). Example 4 uses a brominated flame retardant system, and Example 5 uses a halogen-free flame retardant system. Standard resin epoxy lamination is performed. Properties and results are also shown in Table 3.

[0119] table 3

[0120]

[0121] Based on the results in Table 3, it has been demonstrated that for halogenated (Example 3) and halogen-free (Example 4) compositions, combinations with improved physical and electrical properties (including low D f ) circuit material, even if the content of inorganic filler is reduced. Example 4 exhibited greater peel strength and lower D f , while the halogen-free Example 5 exhibited a higher decomposition temperature while exhibiting comparable characteristics in other properties. It was further observed that the use of poly(TAIC) particles as the rheolog...

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Abstract

Disclosed is a circuit material comprising a dielectric substrate or a circuit subassembly further comprising a conductive layer, the circuit material being formed from a precursor composition comprising a thermosetting resin or thermoplastic based on the total weight of the precursor composition Dispersed particles of polymer, optionally monomeric triallyl isocyanurate or triallyl cyanurate, poly(triallyl isocyanurate) or poly(triallyl cyanurate) , and optionally an inorganic filler, wherein the circuit material has a D of less than 0.0060 at 10 GHz f . Also disclosed is a method of making such a circuit material in which poly(triallyl isocyanurate) or emulsion polymerized particles of poly(triallyl cyanurate) are dispersed in a thermosetting or thermoplastic resin.

Description

Background technique [0001] The present invention relates generally to circuit materials, methods of making the circuit materials, and articles formed from the circuit materials, including circuits and multilayer circuits. [0002] As used herein, circuit materials are articles used in the manufacture of electrical circuits and multilayer circuits, and include circuit subassemblies, unclad or delaminated dielectric layers, single or double clad dielectric layers, prepreg (prepreg) ), build-up materials, bond plies, resin-coated conductive layers, cover films, etc. A circuit laminate is a type of circuit subassembly having a conductive layer, such as copper, fixedly attached to a dielectric base layer. A double clad laminate has two conductive layers, one on each side of the dielectric layer. Patterning the conductive layer of the laminate, for example by etching, provides an electrical circuit. A multilayer circuit includes a plurality of conductive layers, at least one of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B27/42B32B15/04B32B15/08B32B27/06B32B27/12B32B37/14C08J5/24H05K1/02H05K1/03H05K3/46
CPCB32B5/022B32B5/024B32B15/04B32B15/08B32B27/06B32B27/12B32B37/144H05K1/024H05K1/0373H05K3/4626B32B2260/021B32B2260/02B32B2307/50B32B2260/046B32B2307/20B32B2307/204B32B2264/00B32B2264/02B32B2457/00H05K2201/0212C08J2371/12C08J5/244C08J5/249B32B2255/06B32B2255/00B32B2260/00B32B2255/02B32B2255/205C08J2371/00C08J2479/04B32B2371/00
Inventor 托马斯·A·库斯
Owner ROGERS CORP