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PLC program control based fixed length cutting algorithm for color steel tile

A cutting algorithm, color steel tile technology, applied in program control, electrical program control, program control in sequence/logic controllers, etc., can solve the problems of low production efficiency, high labor intensity, inconsistent length of color steel tiles, etc. Achieve the effect of ensuring stability and solving accumulated errors

Active Publication Date: 2018-11-06
HENAN WEITE TRUCK CRANE
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the process of building a factory building, according to the construction standards and requirements, it is necessary to use color steel tiles to cover the roof. The commonly used method is to press the color steel strips on the ground to form color steel tiles of the required length, and then manually transport them from the ground. To the roof, this method requires the cooperation of multiple people, and the ground workers and roof workers must cooperate skillfully and tacitly to transfer the color steel tiles to the relevant stations for laying, resulting in high labor intensity, low production efficiency, and workers working at heights. Security risks
Traditional tile-making equipment cannot effectively measure the output length of color steel tiles accurately, resulting in inconsistent lengths of cut color steel tiles, which need to be adjusted continuously during the laying process of color steel tiles, which greatly affects the laying of color steel tiles efficiency, so there is an urgent need for a cutting method to improve the cutting accuracy of color steel tiles

Method used

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  • PLC program control based fixed length cutting algorithm for color steel tile
  • PLC program control based fixed length cutting algorithm for color steel tile
  • PLC program control based fixed length cutting algorithm for color steel tile

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Embodiment Construction

[0021] In order to deepen the understanding of the technical solutions of the present invention, the present invention will be further described below in conjunction with the accompanying drawings.

[0022] Such as Figure 1-5 As shown, the present invention provides a color steel tile fixed-length cutting algorithm based on PLC program control, including the following process:

[0023] 1) Calculation of PLC intermediate parameters: Calculate the original coefficient of wheel diameter C1=P / C and the length of high-speed section L5=L1 according to the encoder pulse P, coded circumference C, set length L1, measured length L2 and deceleration distance L4 -L4, fixed length error rate E=L1 / L2 and wheel diameter new coefficient C2=E*C1;

[0024] 2) Calculation of the set length pulse P1: when the fixed length error rate E=1, set the length pulse P1= L1*C1, convert the set length pulse into a double integer through REAL_TO_DINT, and then send it to the %HSC0 of the high-speed counte...

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Abstract

The invention discloses a PLC program control based fixed length cutting algorithm for a color steel tile. The PLC program control based fixed length cutting algorithm acquires high-speed pulse signals through a high-speed counter, performs high-speed operation interrupt output, can realize batch cutting production of color steel tiles having different lengths, adopts the fixed length error rate method to effectively solve the cumulative error in the cutting process of the color steel tile, inputs information such as the set length and the number of cutting sheets through a man-machine interface, performs actual test and length correction to ensure the stability of continuous cutting of the color steel tile, can effectively control the cutting length, the number of sheets, and the precision of the color steel tiles, and can achieve precise fixed-length batch cutting of the arbitrary length of the roof color steel tile.

Description

technical field [0001] The invention belongs to the technical field of color steel tile cutting, and in particular relates to a color steel tile fixed-length cutting algorithm based on PLC program control. Background technique [0002] In the process of building a factory building, according to the construction standards and requirements, it is necessary to use color steel tiles to cover the roof. The commonly used method is to press the color steel strips on the ground to form color steel tiles of the required length, and then manually transport them from the ground. To the roof, this method requires the cooperation of multiple people, and the ground workers and roof workers must cooperate skillfully and tacitly to transfer the color steel tiles to the relevant stations for laying, resulting in high labor intensity, low production efficiency, and workers working at heights. Security risks. Traditional tile-making equipment cannot effectively measure the output length of co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/05
CPCG05B19/054G05B2219/1105
Inventor 刘雨杨宏磊王占领郭玉钊
Owner HENAN WEITE TRUCK CRANE
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