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A fixed-length cutting algorithm for color steel tiles based on plc program control

A cutting algorithm, color steel tile technology, applied in program control, electrical program control, program control in sequence/logic controller, etc., can solve the problems of low production efficiency, high labor intensity, inconsistent length of color steel tile, etc. To achieve the effect of ensuring stability and solving accumulated errors

Active Publication Date: 2021-02-02
HENAN WEITE TRUCK CRANE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the process of building a factory building, according to the construction standards and requirements, it is necessary to use color steel tiles to cover the roof. The commonly used method is to press the color steel strips on the ground to form color steel tiles of the required length, and then manually transport them from the ground. To the roof, this method requires the cooperation of multiple people, and the ground workers and roof workers must cooperate skillfully and tacitly to transfer the color steel tiles to the relevant stations for laying, resulting in high labor intensity, low production efficiency, and workers working at heights. Security risks
Traditional tile-making equipment cannot effectively measure the output length of color steel tiles accurately, resulting in inconsistent lengths of cut color steel tiles, which need to be adjusted continuously during the laying process of color steel tiles, which greatly affects the laying of color steel tiles efficiency, so there is an urgent need for a cutting method to improve the cutting accuracy of color steel tiles

Method used

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  • A fixed-length cutting algorithm for color steel tiles based on plc program control
  • A fixed-length cutting algorithm for color steel tiles based on plc program control
  • A fixed-length cutting algorithm for color steel tiles based on plc program control

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Embodiment Construction

[0021] In order to deepen the understanding of the technical solutions of the present invention, the present invention will be further described below in conjunction with the accompanying drawings.

[0022] Such as Figure 1-5 As shown, the present invention provides a color steel tile fixed-length cutting algorithm based on PLC program control, including the following process:

[0023] 1) Calculation of PLC intermediate parameters: Calculate the original coefficient of wheel diameter C1=P / C and the length of high-speed section L5=L1 according to the encoder pulse P, coded circumference C, set length L1, measured length L2 and deceleration distance L4 -L4, fixed length error rate E=L1 / L2 and wheel diameter new coefficient C2=E*C1;

[0024] 2) Calculation of the set length pulse P1: when the fixed length error rate E=1, set the length pulse P1= L1*C1, convert the set length pulse into a double integer through REAL_TO_DINT, and then send it to the %HSC0 of the high-speed counte...

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Abstract

The invention discloses a color steel tile fixed-length cutting algorithm based on PLC program control, which collects high-speed pulse signals through a high-speed counter, performs high-speed calculation and interrupts output, can realize batch cutting production of color steel tiles with different lengths, and adopts fixed length The error rate method effectively solves the cumulative error in the color steel tile cutting process. Input the information such as the set length and the number of cut sheets through the man-machine interface. After actual testing and correction of the length, the stability of the continuous cutting of the color steel tile is guaranteed. It can effectively control the cutting length, number and precision of color steel tiles, and realize the accurate length-fixed batch cutting of roof color steel tiles of any length.

Description

technical field [0001] The invention belongs to the technical field of color steel tile cutting, and in particular relates to a color steel tile fixed-length cutting algorithm based on PLC program control. Background technique [0002] In the process of building a factory building, according to the construction standards and requirements, it is necessary to use color steel tiles to cover the roof. The commonly used method is to press the color steel strips on the ground to form color steel tiles of the required length, and then manually transport them from the ground. To the roof, this method requires the cooperation of multiple people, and the ground workers and roof workers must cooperate skillfully and tacitly to transfer the color steel tiles to the relevant stations for laying, resulting in high labor intensity, low production efficiency, and workers working at heights. Security risks. Traditional tile-making equipment cannot effectively measure the output length of co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/05
CPCG05B19/054G05B2219/1105
Inventor 刘雨杨宏磊王占领郭玉钊
Owner HENAN WEITE TRUCK CRANE
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