Casting method of propeller fairing with great wall thickness difference

A technology with a wide difference and a shroud, which is applied in the direction of casting molding equipment, casting molds, and casting mold components, can solve the problems of easy closing of feeding channels, fast cooling speed, and affecting the self-feeding effect of castings, etc., to achieve improved Anti-distortion ability of graphite, ensure the spheroidization rate of molten iron, and enhance the effect of self-feeding effect
CN109079108AActive Publication Date: 2018-12-25YICHANG MARINE DIESEL ENGINE
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Patent Information

Authority / Receiving Office
CN Β· China
Patent Type
Applications(China)
Current Assignee / Owner
YICHANG MARINE DIESEL ENGINE
Publication Date
2018-12-25

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Abstract

The invention provides a casting method of a propeller fairing with a great wall thickness difference. The casting method of the propeller fairing comprises the following steps that 1, mold manufacturing is carried out, specifically, a wooden mold is manufactured according to the shape and the inner cavity size of the fairing; 2, molding is carried out, specifically, a lower mold and a mold core are manufactured through the wooden mold, a sprue, cross pouring gates communicating with the sprue and gate risers are arranged in an upper mold, and inner sprues and inner pouring gates are arrangedin the lower mold; 3, mold closing is carried out, specifically, the mold core is installed in a mold cavity of the lower mold, and the upper mold is assembled on the lower mold; 4, smelting is carried out, specifically, raw materials for casting are smelted, and the brand of the casting materials is QT450-12; 5, inoculation is carried out, specifically, an inoculant is added to the bottom of a casting ladle before discharging, and the inoculant is added to a pouring basin for flow inoculation before pouring; 6, pouring is carried out, specifically, smelted and inoculated molten steel is poured into the sprue for pouring through a pouring cup; and 7, treatment is carried out, a pouring and riser system is cut off, the surface of a product is polished to be smooth and flat, and the size andsurface quality of the product are checked. The casting method can reduce distortion of graphite and improve the molding quality of a casting.
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Description

technical field

[0001] The invention relates to the field of casting, in particular to a casting method for propeller shrouds with widely different wall thicknesses. Background technique

[0002] The shroud of the propeller is ellipsoidal, such as Figure 5~6 As shown, the maximum outer diameter: Ø1930mm, the height of the blank: 1432mm, the upper and lower wall thicknesses are very different, the maximum wall thickness is 107.5mm, and the minimum wall thickness is 12.7mm. It is an export product and requires high dimensional accuracy of castings (CT10--11). 100% surface magnetic particle inspection (level 2) and hydrostatic test (0.345MPa, 40min) are required.

[0003] There are the following difficulties in the blank casting of the shroud:

[0004] 1. The wall thickness of castings varies greatly, and it is difficult to guarantee the size of castings.

[0005] 2. It is difficult to guarantee the filling capacity of molten iron. In order to improve the filling capacity in...

Claims

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