An optimization method of water quenching process for alloy steel
An optimization method, technology of alloy steel
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Embodiment 1
[0031] This embodiment provides a method for optimizing the water quenching process of alloy steel, which is used for processing alloy steel pieces with a diameter of 300 mm and a long axis of 42CrMo, and the quenching medium used is water.
[0032] Step 1: Determine the performance testing site and predict and obtain the organizational requirements of the testing site;
[0033] In this embodiment, the required performance part of the alloy steel part is 30 mm away from the surface along the long axis section of Ф300 mm of 42CrMo, and the microstructure of the required performance part is obtained by TTT curve prediction as 60% bainite and 40% pearlite + ferrite body.
[0034] The second step: determine the temperature to be cooled to obtain the structure by means of the isothermal transformation cooling curve of the alloy steel material;
[0035] Combined with the isothermal cooling transformation curve (TTT curve) of the alloy steel material 42CrMo, in order to obtain the e...
Embodiment 2
[0050] This embodiment relates to an optimization method of a water quenching process for an alloy steel, which is used to process a long axis of Ф150 mm made of 40Cr, and the quenching medium used is water.
[0051] Step 1: Determine the performance testing site and the organizational requirements for the testing site;
[0052] In this embodiment, the required performance part of the alloy steel part is 18 mm away from the surface along the section, and the microstructure of the required performance part is 70% bainite and 30% pearlite+ferrite predicted by the TTT curve.
[0053] The second step: determine the temperature to be cooled to obtain the structure by means of the isothermal transformation cooling curve of the alloy steel material;
[0054] Combined with the isothermal cooling transition curve (TTT) of the alloy steel material 40Cr, in order to obtain the expected structure at the position 18 mm away from the surface along the long axis of the Ф180 mm section, cool ...
Embodiment 3
[0065] This embodiment relates to a method for optimizing the water quenching process of alloy steel, which is used to process a rectangular piece with a thickness of 350 mm and the material is H13, and the quenching medium is water. If the water cooling time of this high hardenability steel is too long, the core can obtain a full bainite structure, and its residual stress state is surface tensile stress, and the core is compressive stress, and the risk of quenching cracks is relatively high.
[0066] The first step: According to the performance requirements of the alloy steel parts, predict the structure and composition to obtain the required performance;
[0067] H13 belongs to the alloy steel with high hardenability, and the performance part is required to be 50mm away from the surface along the section after quenching. The structure obtained by TTT curve prediction is 30% martensite and 70% bainite.
[0068] The second step: determine the temperature to be cooled to obtain...
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