90results about How to "Prevent quenching cracking" patented technology

The invention discloses a more than 630MPa level high strength steel bar comprising the following components: by weight, 0.28%-0.38% of carbon, 0-0.35% of silicon, 0-0.90% of manganese, 0.80%-1.50% of Cr, 3.00%-4.00% of nickel, 0.40%-0.60% of molybdenum, 0-0.015% of P, 0-0.015% of sulfur, 0-2.0ppm of hydrogen, 0.10%-0.20% of vanadium, 0-0.025% of titanium, 0-0.20% of copper, 0-0.05% of aluminum, 0-0.50% of residual elements and the balance of Fe; the invention also designs an application method of the more than 630MPa level high strength steel bar in reinforced concrete; and the more than 630MPa level high strength steel bar has the advantages of high strength, steel saving, no pollution, good hardenability, low tendency to crack and low relaxation degree.

A heat treating technology for fining microscopic structure of cast TiAl alloy ingot containing A (45-48 at%) and Nb (6-8 at%) includes such steps as quenching in salt bath plus ageing one or more times, and high-temp forging.

The invention provides a turbine blade capable of enhancing impact toughness, which comprises the following chemical components in percentage by mass: 0.13-0.15% of C, 0.8-0.9% of Si, 0.5-0.8% of Mn, 14-16% of Cr, 0.1-0.3% of Ni, 1.3-1.5% of Cu, 0.6-1.1% of Mo, 0.1-0.15% of W, 0.36-0.45% of V, 0.5-0.8% of Nb, 0.28-0.30% of Al, 0.16-0.18% of Ti, 0.08-0.10% of B, 0.45-0.48% of Na, at most 0.02% of S, at most 0.03% of P, 0.3-0.6% of rare-earth metal and the balance of Fe. The invention also provides a production technique of the turbine blade capable of enhancing impact toughness. The production technique can greatly enhance the impact toughness of the blade and prolong the service life of the blade.

The invention discloses an anti-cracking machining method of a small axial surface carburizing and hardening stepped shaft with an end face provided with a groove. The groove is arranged in an end face of a shaft section B of the stepped shaft, a shaft section A and a side face, close to the shaft section A, of the shaft section B have carburizing and hardening requirements, other parts have no hardness requirements, 20Cr steel serves as blanks of the stepped shaft, the procedures of blanking, rough machining, carburizing treatment, semi finish machining, hardening, fine machining, cutting and groove milling are sequentially carried out on the blanks, and then the stepped shaft with different shaft sections having different mechanical properties are machined. The anti-cracking machining method is simple in structure and convenient to achieve; a protective step is arranged before carburizing, the protective step before the hardening is machined to be a fillet, and cracking caused by oversize stress when the carburizing and hardening are carried out on the root portion of the step can be effectively avoided; a shaft section B carburized layer is milled off before the hardening, the hardness of the shaft section B after the hardening is reduced, and machining efficiency of following steps is improved.

The invention discloses a large-diameter forged wear-resisting steel ball special for a mine and a preparation method thereof and relates to the technical field of wear-resisting materials. The chemical components of the large-diameter forged wear-resisting steel ball special for the mine comprise, by weight, 0.8-1.2% of C, 0.6-0.9% of Si, 1.2-1.5% of Mn, 1.0-1.5% of Cr, 0.1-0.3% of Mo, 0.05-0.15%of V, 0.1-0.2% of Ti, 0.05-0.15% of Al, 0.05-0.15% of Cu, 0.05-0.15% of Zr, 0.05-0.15% of Hf, 0.08-0.2% of B, 0-0.02% of P, 0-0.01% of S, and the balance Fe and inevitable impurities. The preparationmethod comprises the steps of smelting, forging and heat treatment. The chemical components and contents thereof of the large-diameter forged wear-resisting steel ball special for the mine are reasonably optimized, stability of the undercooled austenite and hardenability of steel can be improved through the added hardening elements like Mn, Mo, Cr, V, Ti and Cu, the difference value of the core portion hardness and the surface hardness of the large-diameter wear-resisting steel ball is reduced, the prepared wear-resisting steel ball is smooth and defect-free in surface, high in hardness, goodin toughness and not prone to being broken, the performance of the prepared wear-resisting steel ball can be comparable with high-chromium grinding balls, the prepared wear-resisting steel ball can replace casting balls to be used for ore wet grinding, and the ore grinding efficiency is improved.

The invention discloses a production processing method for edge-digging scissors made of Cr12Mo1V1. The production processing method comprises a first step of performing isothermal spheroidizing on a forged piece; a second step of performing rough milling, flaw detection and ingredient detection; a third step of performing destressing tempering, and performing finish milling to dimensions prior to quenching; a fourth step of performing quenching and tempering (enabling workpiece hardness to be HRC 58-62); a fifth step of performing coarse grinding, destressing tempering and semi-precision grinding; a sixth step of utilizing a low-speed wire to perform linear cutting on the arc cutting edge face, and performing precision grinding to obtain a finished product; and a seventh step of performing checking and oil coating, and placing the product in a warehouse. According to the method, cracking of an arc cutting edge during linear cutting can be avoided, and accordingly the edge-digging scissors production pass rate is guaranteed.

The invention discloses special quenching liquid for preparing large axial forgings from 35CrMo, and belongs to the technical field of heat treatment quenching. The quenching liquid disclosed by the invention is composed of a mixture of polypropylene-methacrylic acid and polyacrylamide, an ethylene oxide and epoxypropane random copolymer, polyamide polyethylene glycol, a defoaming agent and water. The quenching liquid is mainly suitable for quenching large axial forgings prepared from 35CrMo steel, the process is simple, the traditional double-liquid and triple-liquid quenching processes are changed to effectively avoid quenching crack of the large axial forgings of 35CrMo steel, the quenching effect is good, and the defects of common quick quenching oil that the hardness after quenching is insufficient, the internal organizational form is non-uniform and cracking is liable to produce can be overcome.

The invention discloses a normalizing method for forging waste heat of steel. The normalizing method is characterized in that online controlled forging and cooling isothermal normalizing treatment for forging waste heat is implemented. The normalizing method comprises the following steps of controlled forging of the steel: controlling the forging temperature and the forging deformation degree of the steel, and refining grains by deforming and recrystallizing austenite; controlled cooling of the steel: controlling cooling rates, cooling uniformity and cooling efficiency of the steel at of all critical temperatures according to the principles of metallography and heat treatment; cooling the steel to a critical temperature and keeping the isothermality; finishing transformation of super-cooled austenite within the temperature range, thus obtaining fine grain structures; and after isothermal keeping, performing controlled cooling, namely controlling the cooling rate, the cooling uniformity, the cooling efficiency and a cooling final temperature after isothermal keeping, thus obtaining the normalizing method with structure and mechanical properties up to standards. According to the normalizing method disclosed by the invention, energy sources and resources can be saved, the normalizing treatment quality is improved, the normalizing treatment cost is reduced, the labor intensity of workers is reduced, labor productivity is improved, and the construction period is shortened.

The invention discloses a turbine blade capable of improving the thermal cracking resistance. The turbine blade comprises the following chemical components in percentage by mass: 0.31-0.35% of C, 0.10-0.12% of Si, 0.75-0.77% of Mn, 0.63-0.65% of Ni, 11.2-11.7% of Cr, 0.65-0.68% of Mo, 0.16-0.18% of V, 0.85-0.88% of Sr, 0.15-0.17% of Nb, 0.05-0.07% of Cu, 0.27-0.29% of Al, 0.13-0.15% of Ti, 0.06-0.08% of B, less than or equal to 0.02% of S, 0.21-0.35% of rare earth metal and the balance of Fe. By adopting the turbine blade, the impact toughness of a blade is greatly improved, the thermal cracking resistance of the blade is improved, and the service life of the blade is prolonged.

The invention discloses a process for heat-treatment on a spring steel product for high-speed heavy-load trains. The process comprises the following steps: heating spring steel to a temperature of between 960 and 1,100 DEG C; wrapping the steel into a spring; cooling the wrapped spring to a temperature 5 to 50 DEG C lower than Ar1; insulating the spring for 0 to 1 hour, and reheating the wrapped spring to a temperature 5 to 50 DEG C higher than Ac3; and quenching and tempering the spring to produce the spring steel product for the high-speed heavy-load trains. Compared with the prior art, the process has the advantages of high fatigue resistance, tensile strength and yield ratio, enough plasticity and toughness, easily wrapped forming under heat state, good hardenability and the like.

The invention discloses a heat treatment process for improving the low-temperature toughness of castings. According to the heat treatment process disclosed by the invention, conventional normalizing and tempering processes are replaced with quenching and tempering processes, so that the heat treatment process is easy to operate, economic and applicable; and on the premise of not changing existing heat treatment equipment (heating furnace) and quenching liquid (water) and avoiding the occurrence of cracks and the like, the heat treatment process can be performed, so that the cycle is shortened, the cost is saved, and the low-temperature impact toughness and stability of castings are significantly improved.

The invention relates to a cross head surface induction hardening method of a marine diesel engine, wherein, a notch on the cross head hardening surface of the marine diesel engine is filled by a technique block, and all the holes are sealed by moist clay; a cross head is mounted on a hardening machine; and a circular self-water spraying induction coil is mounted to be used for carrying out continuous hardening. Through filling the notch by the technique block and sealing the holes by the moist clay when hardening, the invention can reduce the sharp corner effect when hardening workpieces, thehardening speed at the sharp corner can be controlled by the numerical control technique, and the internal stress is reduced, thereby hardening cracks of the workpieces are avoided. After being treated by the induction hardening method, the hardening hardness of the cross head of the marine diesel engine is uniform and has no hardening soft belt; the hardness and the hardened layer of all the required hardening surfaces conform to the specification of drawings and technical files, and thereby, the difficult problem of hardening is solved, the quality is more stable, the hardening time of theparts is shortened, and the production efficiency is improved.

The invention provides an optimization method of an alloy steel water quenching process. The method comprises the following steps of firstly predicting and obtaining a structure with a required performance; determining the temperature to be cooled of the structure by virtue of an isothermal transformation cooling curve of an alloy steel part material; dividing the alloy steel part into a fast cooling region and a slow cooling region along the section from surface to center, wherein the fast cooling region is a part from the surface of the alloy steel part to the required performance part or deeper, the slow cooling region is a part of the required performance part or the deeper part to a central; determining water cooling time for reducing to a preset temperature of the fast cooling regionby means of numerical simulation, optimizing water cooling time by combining the temperature returning temperature and surface stress state of the required performance part; and finally, giving out the alloy steel water quenching process. According to the method, the purpose that low/high hardenability workpiece with limited material hardenability and large size can obtain high quenching coolingperformance or the purpose of avoiding generation of quenching cracks in quenching and cooling process are met.

The invention relates to heat treatment for a rack with super modulus and particularly relates to a medium-frequency induction quenching process for a heavy-duty rack with the super modulus. An inductor is a profiling inductor in the shape which is in adaptation with the shape of the section of a tooth space of the rack, and the medium-frequency induction quenching process comprises the following steps: A) placing the rack on a medium-frequency induction quenching machine tool; B) simultaneously heating a tooth face and a tooth root of the tooth space of the rack through the inductor; C) performing air-cooling, wherein the cooling rate is greater than the critical cooling rate, and the surface temperature of a heating zone of the rack after air-cooling is positioned in a martensite transformation zone; and D) implementing liquid-cooling after temperature gradient in a depth range of a hardened layer of a surface layer of the heating zone of the rack is stable to complete structural transformation, wherein the cooling rate of liquid-cooling is greater than the critical cooling rate. According to the process, the higher hardness and the deeper hardened layer of the rack can be ensured, the stress state at the tooth root can be effectively improved, the cracking and the delayed cracking of the tooth root can be avoided, and the process is suitable for quenching the rack with the super modulus, particularly the cast rack with the super modulus.

The invention relates to a heat treatment method capable of improving an elongation rate of a PCRni3MOVA material forge piece. The method comprises the following steps that normalizing is conducted toheat to 610-650 DEG C firstly, then heating up to 880-900 DEG C is conducted, then heat preservation is conducted, and cooling to a room temperature is conducted; quenching is conducted to heat to 610-650 DEG C firstly, then heating up to 860-880 DEG C is conducted, the heat preservation is conducted, cooling and quenching are conducted, taking out of a furnace is conducted, and water cooling, air cooling, secondary water cooling and oil cooling are conducted for cooling and quenching; tempering at a high temperature is conducted to heat to 320-350 DEG C firstly, then preserving heat is conducted, and then heating up to 580-610 DEG C is conducted; after the furnace cooling to 400 DEG C is conducted, and taking out of the furnace is conducted for the air cooling. According to the method, the heat treatment mode of normalizing, cooling and quenching and high-temperature tempering is adopted, the material forge piece with a effective section phi 101 mm to phi 250 mm can be subjected to heat treatment, the elongation rate of the material forge piece subjected to the heat treatment can reach 16%-19%, technical requirements of an ultra-high pressure container forge piece can be met, andthe production process is high in operability.

The invention discloses a drum type quenching machine composed of frame and drum, which is characterized in: the frame is equipped with a drum bracket by a rotating shaft, the drum bracket being equipped with V-shaped riding wheel group at least consisting of front and rear V-shaped riding wheels and gear riding wheel group at least consisting of front and rear gears; the drum outer wall is equipped with V-shaped rims riding inside of the V-shaped riding wheel group and transmission rims riding on the gear riding wheel and engage with each other; the drum inner wall is fixed with screw blades; the drum bracket is equipped with V-shaped wheel sleeves outside of the V-shape rim of the drum; one end of the drum bracket is connected with jack-up air cylinder or oil cylinder at the lower part. The drum quenching machine meets the norms and technology requirements of current cast ball quenching treatment, is successfully used in wear-resisting cast ball industry, the quenched casting has even hardness and reaches the oil quenching norm. The uniformity of hardness of batch processing is better than that of oil quenching, completely avoiding the appearance of quenching crack.

The invention discloses a heat treatment process of low-alloy large-scale die steel, which contains chemical components and the content of each component: carbon 0.1%-0.2%, silicon 0.2%-0.5%, chromium 0.5%-0.8%, nickel 0.05% %-0.1%, molybdenum 0.02%-0.08%, titanium 0.01%-0.04%, and the rest are iron; the heat treatment process of the low-alloy large die steel includes the following steps: a, annealing; b, quenching: cooling to Put the low-alloy large-scale die steel below 500°C into the quenching liquid, cool to below 150°C, and release the quenching liquid; c, tempering. Through the above method, the present invention can effectively avoid the generation of quenching cracks by optimizing the content of alloy elements and rationally controlling the heating temperature, holding time, heating rate and other process parameters during the heat treatment process, thereby improving the qualified rate of finished products.

The invention provides a turbine blade capable of enhancing water corrosion resistance, which comprises the following chemical components: 0.26-0.28% of C, 0.13-0.15% of Si, 0.75-0.77% of Mn, 0.63-0.65% of Ni, 10.5-10.7% of Cr, 0.65-0.67% of Mo, 0.16-0.18% of V, 0.82-0.84% of Sr, 0.15-0.17% of Nb, 0.05-0.07% of Cu, 0.24-0.26% of Al, 0.13-0.15% of Ti, 0.06-0.08% of B, at most 0.03% of S, at most 0.03% of P, 0.12-0.15% of rare-earth metal and the balance of Fe. The production technique can greatly enhance the impact toughness of the blade, enhance the water corrosion resistance and corrosion resistance of the blade and prolong the service life of the blade.

The invention discloses steel for a deep sea oil extraction equipment connector and a manufacturing method for a forge piece of the steel. The manufacturing method comprises the following steps that special steel serves as a blank, the surface of the blank is coated with a layer of glass-like coating, then the blank is forged through a composite forging method combining free forging and multi-ram forging, and a secondary forge blank of the connector is obtained; normalization is conducted on the forge blank of the connector, and quenching heat treatment is conducted on the connector forge blank through a repeated water cooling-air cooling intermittent quenching process; and the quenched connector forge blank is subjected to secondary tempering treatment comprising the steps of tempering, air cooling, retempering and the second time of air cooling, and the steel forge piece of the deep sea oil extraction equipment connector. Through the combination of the forging process and the heat treatment process, quenching cracking of the complex-shape large forge piece is prevented effectively, the comprehensive mechanical performance, especially the low-temperature toughness, of the steel forge piece for the deep sea oil extraction equipment connector is improved substantially, and the steel forge piece can be suitable for a deep sea low-temperature operation condition environment very well.

To provide a bearing device for a wheel, which could have realized a prolonged service life of the bearing by solving contradictory problems of a weight reduction/higher level of compactness and a higher level of rigidity. [MEANS FOR SOLVING PROBLEMS] A bearing device for a wheel, comprising a double-row angular ball bearing having three groups of double-row balls (3). Among the three groups of double-row balls (3), the pitch diameter PCDo of the outer-side group of balls (3) is set to a value larger than the pitch diameter PCDi of the inner-side group of the balls (3). At the same time, an outer member (2) is formed of a medium to high carbon steel containing 0.40 to 0.80% by weight of carbon. Double-row outer rolling faces (2a, 2b) have a predetermined hardened case (13) having a surface hardness range of 58 to 64 HRC formed by high frequency hardening. The effective hardening depth of the hardened case (13) is set to at least 2 mm, and the minimum thickness (t3, t4) of this site isset to at least 4 mm.

The present invention discloses a AISI4340 prestress steel bar manufacturing method, wherein a AISI4340MOD steel is adopted as a billet material, the billet material is subjected to smelting and finish rolling to obtain a prestress steel bar forging stock with the required size, the prestress steel bar forging stock is sequentially subjected to a hydrogen diffusion heat treatment, rough processing, water cooling quenching and air cooling quenching, a polyethylene corrosion resistance coating is coated on the outer surface of the steel bar forging stock, and a polyethylene heat shrink sleeve is arranged outside the polyethylene corrosion resistance coating. According to the AISI4340 prestress steel bar manufacturing method designed by the present invention, the obtained AISI4340 prestress steel bar has characteristics of high strength, good ductility, strong delayed fracture resistance, steel saving, low relaxation, easy welding, good upsetting property and the like, and further has effects of substantially enhanced corrosion resistance sealing property, and effectively improved mechanical strength.