High-carbon microalloying steel ball and production process thereof

A technology of micro-alloying and production technology, which is applied in the direction of manufacturing tools, furnaces, heat treatment equipment, etc., can solve the problems of unusable steel balls, unrecyclable, expensive alloy elements, etc., to avoid quenching cracking, best promotion significance, alloy Content and production cost reduction effect

Active Publication Date: 2012-10-31
PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Carbon is the cheapest and most effective strengthening element in steel, but if the carbon content in the steel ball is further increased, the steel ball will crack during the quenching process of a single quenching medium such as clear water, making the steel ball unusable, thus limiting The increase of carbon content in steel balls, and the alloying elements are expensive and cannot be recycled during use, which makes it difficult to effectively improve the manufacturing cost and use efficiency of high-performance steel balls

Method used

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  • High-carbon microalloying steel ball and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Converter smelting, LF furnace refining, continuous casting, slab cleaning, slab heating, square steel rolling and other processes to obtain steel slabs with the following chemical composition: C: 1.02%, Si: 0.55%, Mn: 0.92% , Cr: 0.30% and the balance of Fe and unavoidable impurities. Use a gas heating furnace to rapidly heat up the steel ball billet to 1200°C and hold it for 10 minutes, then take out a steel ball with a diameter of 100mm forged in a 500kg air hammer, and put it into a clean water tank at 35°C when the surface temperature of the steel ball drops to 835°C. Take it out after rolling quenching for about 38s. At this time, the surface temperature of the steel ball is about 310°C. Within 2s, quickly put the steel ball into No. 10 high-speed engine oil at 45°C and roll quenching for 40s. At this time, the surface temperature of the steel ball is 55°C. ℃, and then take out the steel ball and put it in No. 50 machine oil at 220 ℃ for tempering. The tempering t...

Embodiment 2

[0033] Converter smelting, LF furnace refining, continuous casting, slab cleaning, slab heating, square steel rolling and other processes are used to obtain steel ball blanks with the following chemical composition: C: 0.95%, Si: 0.61%, Mn: 0.88% , Cr: 0.35% and the balance of Fe and unavoidable impurities. Use a gas heating furnace to rapidly heat up the steel ball billet to 1230°C and hold it for 9 minutes, then take out a steel ball with a diameter of 100mm forged in a 500kg air hammer, and put it into a clean water tank at 42°C when the surface temperature of the steel ball drops to 812°C. Take it out after rolling quenching for about 43s. At this time, the surface temperature of the steel ball is about 297°C. Within 2s, quickly put the steel ball into No. 10 high-speed engine oil at 48°C and roll quenching for 40s. At this time, the surface temperature of the steel ball is 57°C. ℃, and then take out the steel ball and place it in No. 50 machine oil at 220 ℃ for tempering....

Embodiment 3

[0035] Converter smelting, LF furnace refining, continuous casting, slab cleaning, slab heating, square steel rolling and cut-to-length sawing are used to obtain steel ball billets with the following chemical composition: C: 0.98%, Si: 0.55% , Mn: 1.05%, Cr: 0.35%, and the balance of Fe and unavoidable impurities. Use a gas heating furnace to rapidly heat up the steel ball billet to 1220°C and keep it warm for 10 minutes, then take out a steel ball with a diameter of 120mm forged in a 500kg air hammer, and put it into a 40°C clear water tank when the surface temperature of the steel ball drops to 820°C. Take it out after rolling quenching for about 50s. At this time, the surface temperature of the steel ball is about 290°C. Quickly put the steel ball into No. 10 high-speed engine oil at 35°C within 2s. After rolling quenching for 50s, the surface temperature of the steel ball is 52°C. ℃, and then take out the steel ball and put it in No. 50 machine oil at 220 ℃ for tempering. ...

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Abstract

The invention discloses a production process of a high-carbon microalloying steel ball. The production process comprises the following steps of: heating a steel ball blank to be 1,200-1,250 DEG C and forging the steel ball blank to a steel ball of which the size is required; precooling the steel ball until the temperature of the surface layer of the steel ball is 800-850 DEG C; putting the steel ball into clear water at the temperature of 30-60 DEG C to quench until the temperature of surface layer of the steel ball is reduced to 280-340 DEG C, and taking out the steel ball; 1-2s later, putting the steel ball into mechanical oil at the temperature of 30-50 DEG C to quench until the temperature of surface layer of the steel ball is reduced be below 60 DEG C; taking out the steel ball and putting the steel ball into mechanical oil at the temperature of 200-240 DEG C to temper for not less than 4 hours; and taking out and finishing the steel ball to obtain a steel ball finished product, wherein according to the weight percentage, the steel ball contains 0.90-1.05 percent of C, 0.30-0.70 percent of Si, 0.80-1.20 percent of Mn, 0.25-0.40 percent of Cr and the balance being Fe and inevitable impurities. The high-carbon microalloying steel ball is prepared by using the production process, and the quenching and cracking of the steel ball can be effectively avoided; and compared with the conventional high-carbon microalloying steel ball, the prepared high-carbon microalloying steel ball has the same performance, and obviously reduces alloy contents and production cost.

Description

technical field [0001] The invention relates to a steel ball for a ball mill, more specifically, to a high-carbon micro-alloyed steel ball and a production process thereof. Background technique [0002] For the manufacture of steel balls for forging and rolling waste heat ball mills, the main component of steel balls is usually 0.60-0.85% C content, and appropriate Si and Mn elements are added. According to the different requirements of poor hardness, the steel ball is supplemented by adding appropriate amount of Cr, Mo, Ni, Cu, V, Nb and other elements to improve the hardness, wear resistance and corrosion resistance of the steel ball. [0003] Carbon is the cheapest and most effective strengthening element in steel, but if the carbon content in the steel ball is further increased, the steel ball will crack during the quenching process of a single quenching medium such as clear water, making the steel ball unusable, thus limiting The increase of carbon content in steel bal...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/18C21D9/36C21D11/00C21D1/18
Inventor 韩振宇刘泓平徐权郭华邹明王俊谭仕荣娄绍春邓勇
Owner PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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