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Production method for thermal treatment prestressed steel strand

A technology of prestressed steel strand and manufacturing method, applied in textiles, papermaking, textile cables, etc., can solve the problems of low activity, inability to prevent quenching cracking and internal cracking of forgings, unstable performance, etc., and achieve the effect of improving atomic activity

Active Publication Date: 2014-03-19
TIANSHUN GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the prior art, the atomic activity of carbon and nitrogen elements in the raw material composition is low, and the air mass formed by each atom cannot form a strong interaction with the dislocation, and the dislocation can be activated without providing a large external stress, so that the performance Very unstable, and at the same time, the hydrogen content in the forging steel bar is above 2.0ppm, and the forging steel bar is prone to cracks, which induces hydrogen-induced cracks and hydrogen-induced delayed hysteresis cracks
[0003]In the prior art, only a single quenching method is generally used, so that the quenching cracking and internal cracking of the forging cannot be prevented, and the carbides cannot be further fully dissolved, and the uniformity cannot be achieved. Diffusion, so that the precipitation of carbides between grains cannot be avoided, resulting in excessive intergranular corrosion and pitting corrosion, which affects the technical effect of the heat treatment process after smelting.
[0004] At the same time, in our conventional steel strand galvanizing process, improper selection of galvanizing solution, concentration, PH value and electroplating current will cause poor electroplating effect , and the activity in the electroplating solution is poor, which will not only cause uneven galvanizing, but also surface galvanizing defects, and the electroplating is not uniform and smooth.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A method for manufacturing a heat-treated prestressed steel strand provided in this embodiment includes the following specific steps:

[0031] Step (1): Select AISI4340MOD steel as raw material, the aforementioned manufacturing method of AISI4340 prestressed steel bar, the component content of AISI4340MOD steel includes the following components by mass percentage: carbon: 0.3%, silicon: 0.18%, manganese: 0.50% %, Chromium: 0.90%, Molybdenum: 0.20%, Phosphorus: 0%, Sulfur: 0%, Hydrogen: 1.0ppm, Nickel: 0%, Vanadium: 0%, Copper: 0%, 0% residual elements, the rest is Fe , smelting and finishing the raw material to the required size of wire rod and wire, and the smelting temperature is 800 ℃;

[0032] Step (2): performing hydrogen diffusion heat treatment on the wire rod blank obtained in step (1), which specifically includes heating the wire blank obtained in step (1) to 870° C. and holding for 360 minutes, and cooling to 290° C. for 180 minutes in air. , and then heated ...

Embodiment 2

[0040] The invention provides a method for manufacturing a heat-treated prestressed steel strand, comprising the following specific steps:

[0041] Step (1): AISI4340MOD steel is selected as raw material, and the component content of AISI4340MOD steel includes the following components in mass percentage: carbon: 0.32%, silicon: 0.36%, manganese: 0.70%, chromium: 1.10%, molybdenum: 0.30% , Phosphorus: 0.02%, Sulfur: 0.025%, Hydrogen: 1.8ppm, Nickel: 0.40%, Vanadium: 0.03%, Copper: 0.30%, 0.9% residual elements, the rest is Fe, the raw materials are smelted and rolled to the required size Wire rod blanks, the smelting temperature is 850°C;

[0042] Step (2): Perform hydrogen expansion heat treatment on the wire rod blank obtained in step (1), which specifically includes heating the wire blank obtained in step (1) to 890°C and holding it for 360 minutes, then air cooling to 310°C and holding it for 180 minutes , and then heated to 615°C for 650 minutes, then cooled to 380°C and ...

Embodiment 3

[0050] The invention provides a method for manufacturing a heat-treated prestressed steel strand, comprising the following specific steps:

[0051] Step (1): AISI4340MOD steel is selected as the raw material, and the component content of the AISI4340MOD steel includes the following components by mass percentage: 0.315% carbon, 0.30% silicon, 0.65% manganese, 1.05% chromium, 0.28% molybdenum, 0.015% Phosphorus, 0.026% sulfur, 1.7ppm hydrogen, 0.30% nickel, 0.02% vanadium, 0.20% copper, 0.8% residual elements, and the rest is Fe. The raw materials are smelted and finished rolled to the required size of wire rod billets. The smelting temperature is 825°C;

[0052] Step (2): Perform hydrogen expansion heat treatment on the wire rod blank obtained in step (1), which specifically includes heating the wire blank obtained in step (1) to 880°C and holding it for 360 minutes, then air cooling to 300°C and holding it for 180 minutes , and then heated to 600°C for 650 minutes, then coole...

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PUM

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Abstract

The invention discloses a production method for a thermal treatment prestressed steel strand. According to the production method for the thermal treatment prestressed steel strand, AISI4340MOD steel is selected as raw materials and theAISI4340MOD steel comprises the following componentsby mass percent, 0.3 to 0.32 % of carbon, 0.18 to 0.36 % of silicon, 0.50 to 0.70 % of manganese, 0.90 to 1.10 % of chromium, 0.20 to 0.30 % of molybdenum, 0 to 0.02 % of phosphorus, 0 to 0.025 % of sulfur, 0 to 1.8 ppm of hydrogen, 0 to 0.40 % of nickel, 0 to 0.03 % of vanadium, 0 to 0.30 % of copper, 0 to 0.9 % of residual elements and the remaining is ferrum. The production method for the thermal treatment prestressed steel strand has the advantages of improving the strength and hardenability of the steel strand, enabling the steel strand to be not easy to craze, low in looseness, uniform and smooth in surficial galvanization.

Description

technical field [0001] The invention relates to a manufacturing method of a heat-treated prestressed steel strand. Background technique [0002] In the prior art, the atomic activity of carbon and nitrogen elements in the raw material components is relatively low, and the gas mass formed by each atom cannot form a strong interaction with dislocations. Very unstable, and the hydrogen content in the steel bar forging billet is more than 2.0ppm, the steel bar forging billet is prone to cracks, which induces hydrogen-induced cracks and hydrogen-induced delayed hysteresis cracks. [0003] In the prior art, only a single quenching method is generally used, so that the quenching cracking and internal cracking of the forging cannot be prevented. At the same time, the carbides cannot be further fully dissolved and uniformly diffused, so that the intergranular precipitation of carbides cannot be avoided. Excessive corrosion and pitting corrosion affect the technical effect of the pre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D07B1/06C22C38/22C22C38/24C22C38/44C22C38/46C21D8/06C21D1/25C21D3/06C25D7/06C25D3/22
Inventor 吴海洋姚圣法
Owner TIANSHUN GROUP
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