Precoated sand with sand adhesion prevention characteristic and used for high manganese steel and preparation method and application thereof

A high-manganese steel and anti-sticking sand technology, which is applied in the field of casting materials, can solve the problems of affecting the size of the sand core, reducing the high-temperature resistance strength of the sand core surface, and affecting the output, so as to achieve good high-temperature resistance strength and chilling performance, and reduce the Stabilizing factors and the effect of improving production efficiency

Inactive Publication Date: 2019-10-18
江阴天润造型材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the main component of sand is silica, after the existing coated sand is made into a sand core, the silica on the surface of the coated sand core is likely to react with the manganese oxide and iron oxide in the high manganese steel during the high temperature casting process , to produce manganese silicate and fayalite, so that non-metallic impurities are formed on the contact surface between the sand core and the high manganese steel melt, which reduces the high temperature resistance of the surface of the coated sand core and makes the high manganese steel melt infiltrate Sand core, resulting in sticky sand phenomenon
[0003] Whether it is precision casting or sand casting, the phenomenon of sand sticking is a very common casting defect. Once this problem occurs, it will greatly increase the cost of later machining, and if it is serious, it will form a large number of waste products, causing enterprises to suffer from human and financial resources. Losses in various aspects such as material resources
At present, the only way to solve the problem of sand sticking in the industry is to apply paint to the parts of the sand core that are prone to stick to sand. However, although the method of manual coating can improve the sand stic

Method used

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  • Precoated sand with sand adhesion prevention characteristic and used for high manganese steel and preparation method and application thereof
  • Precoated sand with sand adhesion prevention characteristic and used for high manganese steel and preparation method and application thereof
  • Precoated sand with sand adhesion prevention characteristic and used for high manganese steel and preparation method and application thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0058] A coated sand for high manganese steel with anti-sticking sand properties, comprising: basic aggregate, first reinforced aggregate, second reinforced aggregate, binder, curing agent and lubricant;

[0059] The basic aggregate is silica sand (Zhangwu Ruifeng Modeling Material Co., Ltd., model: 70 / 140), and the quality of the silica sand is 100kg;

[0060] The quality of the first reinforced aggregate is 31.5kg, including 4.5kg ferric oxide (Junan County Xingda Foundry Material Co., Ltd., particle size is 70-140 mesh), 27kg chromite sand (Beijing Yingjiahua Science and Technology Co., Ltd. Limited company, particle size is 70-140 mesh);

[0061] The second reinforced aggregate is magnesia (Shanghai Fuyouqin Industrial Co., Ltd., particle size is 70-140 mesh), and the quality of the magnesia is 1.1kg;

[0062] Described binding agent is phenolic resin (Asahi Organic Materials (Nantong) Co., Ltd., trade mark: 40B), and the quality of described phenolic resin is 3.5kg;

[...

Embodiment 2

[0073] A coated sand for high manganese steel with anti-sticking sand properties in this embodiment, including: basic aggregate, first reinforced aggregate, second reinforced aggregate, binder, curing agent and lubricant;

[0074] The basic aggregate is silica sand (Zhangwu Ruifeng Modeling Material Co., Ltd., model: 70 / 140), and the quality of the silica sand is 100kg;

[0075] The quality of the first reinforced aggregate is 28kg, including 3kg ferric oxide (Junan County Xingda Foundry Material Co., Ltd., particle size is 70-140 mesh), 25kg chromite sand (Beijing Yingjiahua Technology Co., Ltd. , particle size is 70-140 mesh);

[0076] The second reinforced aggregate is magnesia (Shanghai Fuyouqin Industrial Co., Ltd., particle size is 70-140 mesh), and the quality of the magnesia is 0.5kg;

[0077] Described binding agent is phenolic resin (Asahi Organic Materials (Nantong) Co., Ltd., trade mark: 40B), and the quality of described phenolic resin is 2.5kg;

[0078] Describ...

Embodiment 3

[0088] A coated sand for high manganese steel with anti-sticking sand properties, comprising: basic aggregate, first reinforced aggregate, second reinforced aggregate, binder, curing agent and lubricant;

[0089] The quality of the basic aggregate is 100kg silica sand (Zhangwu Ruifeng Modeling Material Co., Ltd., model: 70 / 140);

[0090] The quality of the first reinforced aggregate is 36kg, including 6kg ferric oxide (Junan County Xingda Foundry Material Co., Ltd., particle size is 70-140 mesh), 30kg chromite sand (Beijing Yingjiahua Technology Co., Ltd. , particle size is 70-140 mesh);

[0091] The quality of the second reinforced aggregate is 2kg magnesia (Shanghai Fuyouqin Industrial Co., Ltd., particle size is 70-140 mesh);

[0092] The quality of the binder is 4.5kg phenolic resin (Asahi Organic Materials (Nantong) Co., Ltd., trade mark: 40B);

[0093] The quality of described solidifying agent is 0.4kg urotropine aqueous solution, and the mass proportion of described ...

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Abstract

The invention relates to precoated sand with a sand adhesion prevention characteristic and used for high manganese steel and a preparation method and application thereof. The precoated sand with the sand adhesion prevention characteristic and used for the high manganese steel comprises base aggregate, first reinforcement aggregate, second reinforcement aggregate, binder, a curing agent and lubricant. The base aggregate is silica sand. The first reinforcement aggregate comprises ferroferric oxide or/and chromite sand. The second reinforcement aggregate is magnesia. The precoated sand has good high temperature resistant strength and chilling performance, a sand core does not need to be coated with paint, and in this way, the precoated sand has a sand adhesion prevention function when used for a high manganese steel casting. The casting cast in the sand core prepared by the preparation method does not need polishing after casting, unstable factors in the production process are reduced greatly, the yield of castings is increased greatly, cost of a casting enterprise can be lowered, production efficiency of the casting enterprise can be improved, and the precoated sand can be used in the foundry industry on a large scale.

Description

technical field [0001] The invention relates to the technical field of casting materials, in particular to a coated sand for high manganese steel with anti-sticking sand properties, a preparation method and application thereof. Background technique [0002] Coated sand refers to the molding sand whose surface is covered with a layer of solid resin film before molding and core making. The process is to use materials such as thermoplastic phenolic resin plus latent curing agent (urotropine) and lubricant (calcium stearate) to prepare coated sand through a certain coating process. Since the main component of sand is silica, after the existing coated sand is made into a sand core, the silica on the surface of the coated sand core is likely to react with the manganese oxide and iron oxide in the high manganese steel during the high temperature casting process , to produce manganese silicate and fayalite, so that non-metallic impurities are formed on the contact surface between t...

Claims

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Application Information

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IPC IPC(8): B22C1/00B22C1/22
CPCB22C1/00B22C1/2253
Inventor 潘亦军高昕
Owner 江阴天润造型材料科技有限公司
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