A carbon-carbon prefabricated body and preparation method thereof

A carbon-carbon preform and a technology for the preform, which are applied in the field of carbon-carbon preform and its preparation, can solve the problems of reducing the mechanical properties of the carbon-carbon preform, not releasing the tension force, and decreasing the mechanical properties of the carbon-carbon preform.

Active Publication Date: 2021-09-14
BAOSHAN LONGI SILICON MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the prior art, the carbon-carbon prefabricated body prepared by continuous lamination, because the tension force of the composite cloth cannot be released after continuous needle punching, the carbon-carbon prefabricated body appears "dragon ridge" and "bulge". And "delamination" and other defects, which will reduce the mechanical properties of carbon-carbon prefabricated body
However, the carbon-carbon prefabricated body is prepared by discontinuous plies, and the mechanical properties of the carbon-carbon prefabricated body are reduced due to the large number of joints between the carbon fiber cloth and the carbon fiber mesh tire.

Method used

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  • A carbon-carbon prefabricated body and preparation method thereof
  • A carbon-carbon prefabricated body and preparation method thereof
  • A carbon-carbon prefabricated body and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] refer to figure 1 , figure 1 A flow chart of the steps of a method for preparing a carbon-carbon preform in Embodiment 1 of the present invention is shown. The method may include the steps of:

[0049] Step 101, setting a buffer layer on the surface of the mold.

[0050] refer to figure 2 , which shows a schematic diagram of a carbon-carbon preform preparation device in Embodiment 1 of the present invention. When the carbon-carbon prefabricated body is prepared by the fiber acupuncture method, the mold 30 is installed on the acupuncture equipment workbench 20, a layer of buffer layer 40 is arranged on the surface of the mold 30, and multiple layers are laid on the buffer layer 40 to prepare the carbon-carbon prefabricated body. The raw material of the body 10 is needled by the needling mechanism 50 to obtain the carbon-carbon prefabricated body 10 .

[0051] Further, the buffer layer should meet the following conditions:

[0052] (1) The texture of the buffer layer...

Embodiment 2

[0094] see Image 6 , shows a flow chart of the steps of a method for preparing a carbon-carbon preform in Embodiment 2 of the present invention, and the method may include the following steps:

[0095] Step 201, setting a buffer layer on the surface of the mold.

[0096] For this step, reference may be made to the above-mentioned step 101 for details, which will not be repeated here.

[0097] Step 202, disposing the first carbon cloth layer on the buffer layer.

[0098] In this step, the first carbon cloth is cut according to the size of the model, and the cut first carbon cloth is wrapped on the buffer layer on the surface of the mold with a certain tension to obtain the first carbon cloth layer.

[0099] Optionally, if the surface of the carbon-carbon prefabricated product includes an arc structure, the surface of the mold corresponding to the carbon-carbon prefabricated product will also include an arc structure. At this time, in order to ensure that the first carbon clo...

Embodiment 3

[0154] refer to Figure 5 , which shows a structural diagram of a carbon-carbon prefabricated body in Embodiment 3 of the present invention, which may specifically include:

[0155] A multi-layer discontinuous layer A and a multi-layer continuous layer B; the discontinuous layer A and the continuous layer B are sequentially arranged at intervals, and one continuous layer B is arranged between two adjacent discontinuous layers A; the discontinuous layer A1 includes a first carbon cloth layer 11 , continuous fiber layer 12 and the first net tire layer 13, continuous fiber layer 12 is arranged between the first carbon cloth layer 11 and the first net tire layer 13; continuous layer B1 includes multi-layer second carbon cloth layer 14 and multi-layer The second net tire layer 15, one deck of the second carbon cloth layer 14 is arranged between the second net tire layer 15 of two adjacent layers; Wherein, the first net tire layer 11 in the intermittent layer A1 is arranged on the c...

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Abstract

The present invention provides a carbon-carbon prefabricated body and a preparation method thereof, comprising: based on the buffer layer, fixedly connecting the first carbon cloth layer, the continuous fiber layer and the first mesh tire layer to obtain a discontinuous layer; based on the discontinuous layer , the multi-layer second carbon cloth layer and the multi-layer second net tire layer are fixedly connected to obtain a continuous layer; the multi-layer discontinuous layer and the multi-layer continuous layer are fixed on the surface of the buffer layer; the buffer layer is removed to obtain a carbon carbon Prefabricated body; wherein, the first carbon cloth layer is in contact with the buffer layer, one continuous layer is arranged between two adjacent discontinuous layers, and the second carbon cloth layer in the continuous layer and the first net tire layer in the discontinuous layer touch. In the present invention, the carbon-carbon prefabricated body is prepared by alternately arranging multi-layer discontinuous layers and continuous layers on the buffer layer on the mold, which reduces the joints between carbon fiber cloth and carbon fiber mesh tires, and improves the mechanical properties of the carbon-carbon prefabricated body. performance, and at the same time, the tension in the continuous layers is released, further improving the mechanical properties of the carbon-carbon preform.

Description

technical field [0001] The invention relates to the technical field of composite material prefabricated body preparation, in particular to a carbon-carbon prefabricated body and a preparation method thereof. Background technique [0002] With the continuous consumption of traditional energy and its negative impact on the environment, monocrystalline silicon wafers, as a basic material for photovoltaic power generation, have a wide market demand. When using single crystal furnaces to draw single crystal silicon rods, The crucible side in the single crystal furnace needs to have certain mechanical properties, and at the same time, it must be able to withstand the high temperature, cold and heat cycle and corrosive environment in the furnace. [0003] At present, carbon-carbon composite materials with high strength, high thermal conductivity, low expansion coefficient, and good thermal shock resistance are often used as materials for making crucible sides, and the overall perfo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29B15/08C30B15/10
CPCB29B15/08C30B15/10
Inventor 孙正涛李海成周国平
Owner BAOSHAN LONGI SILICON MATERIALS CO LTD
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