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Full-automatic hair bundle production device

A kind of production equipment and fully automatic technology, applied in the direction of wigs, dolls, toys, etc., can solve the problems of cumbersome operation, low production efficiency of hair bands, damage, etc.

Active Publication Date: 2020-12-08
KAILE TOYS CHONGQING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This has caused many problems in the existing production mode: (1), when the hair is fed, it is necessary to constantly pull the hair and cut the hair by the operator's arm (the process of pulling the hair and cutting the hair is called Hair feed), because the hair is soft, if it is not tightened after cutting, the thread end will fall back, so every time the operator needs to re-grasp the thread head and pull it to the winding reel, which is very troublesome to operate; ( 2), when winding the hair, it is necessary to fix the ends of the hair by means of manual cooperation, resulting in cumbersome operations and low production efficiency of the hair tie; more importantly, for the hair tie of the miniature doll, due to the The amount of hair required for the coil is small, and often the amount of hair exceeds the required amount when the coil is coiled several times and fixed, resulting in the coiled hair coil not meeting the requirements and material waste; (3), The continuity of bundled hair is not good, it is easy to hurt hands, and the efficiency of bundled hair is low; (4), the efficiency of bundled hair is very low, and the efficiency of bundled hair of skilled workers is less than 900 per working day. One working day is calculated as 8 hours. The process of tying nails through hair bands is very laborious to operate, and repeated operations for a long time can easily cause sore hands or even damage to workers, and it will also cause damage to workers' fingertips. Finger pads will be damaged after holding angular or hard objects; (5), the entire production process: low production efficiency, small daily output, in order to achieve a daily output of 6,000 hair strands, 7-8 skilled operators are required

Method used

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Examples

Experimental program
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Embodiment 1

[0051] Embodiment 1: a kind of fully automatic hair bunch production equipment, see Figure 1 to Figure 30 .

[0052] Specifically, the fully automatic hair bundle production equipment includes hair wire feeding mechanisms ( figure 2 The area indicated by the number 200 in the center), the winding device ( figure 2 area shown in number 300), binding hair mechanism, hair binding device ( figure 2 The area indicated by the number 100 in the middle); the control system includes a memory, a processor and a program stored on the memory and operable on the processor, and the processor implements the following steps when executing the program:

[0053] Control the hair feeding mechanism to send the hair 70 to the hair winding device; control the hair winding device to coil the hair 70 into a circle; control the hair binding mechanism to bind the coiled hair with metal nails 35 so that Form the hair band 22; control the hair band device to put the glue 21 on the hair band 22, an...

Embodiment 2

[0095] Embodiment 2: A kind of fully automatic hair bunch production equipment, referring to Embodiment 1 and combining Figure 31 to Figure 37 As shown, its difference from Embodiment 1 is that the device also includes a pressing mechanism; wherein, the pressing mechanism includes a base 89 and a partition 94 on the base 89, and one side of the partition 94 is provided with a movable part. 86, movable part one 86 is fixedly connected with pin shaft 90, and pin shaft 90 moves through dividing plate 94, and is fixedly connected with movable part three 91 on pin shaft 90 on the other side of dividing plate 94, and movable part three 91 is fixedly provided with pressing Rod 92, movable part 1 86 is also provided with strip groove 93, is perforated with rotating shaft in the strip groove 93 and connects movable part 2 87 by rotating shaft, and movable part 2 87 is arranged vertically and is laterally limited; When 87 moves in the vertical direction, it drives movable part one 86 t...

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Abstract

The invention provides a full-automatic hair bundle production device. The full-automatic hair bundle production device comprises a hair feeding mechanism, a hair winding device, a hair bundling mechanism and a hair bundling device which are connected with a control system. When a processor of the control system executes a program, the following steps are achieved, specifically, the hair feeding mechanism is controlled to send hair to the hair winding device; the hair winding device is controlled to wind the hair into a circle; the hair bundling mechanism is controlled to bundle the hair woundinto the circle through metal bundling nails so that a hair bundle circle can be formed; and the hair bundling device is controlled to wear a rubber part on the hair bundle circle, and the hair bundle circle with the rubber part is unloaded. By adoption of the full-automatic hair bundle production device, full-automatic production and day-night production of hair bundles can be achieved, the hairbundle production efficiency and yield are greatly improved, the production cost is greatly reduced, the main procedures in the hair bundle production process almost do not need manual operation, andthe problems of hand soreness, hand pain and the like of operators are fundamentally avoided.

Description

technical field [0001] The invention relates to wig production equipment, in particular to a fully automatic hair bunch production equipment. Background technique [0002] In the production of hair bundles (such as ponytail hair bundles for dolls), hair strands (a type of plastic wire) are first coiled into loops, and then the coiled strands of hair are bound with metal staples to form strands of hair Loop, then cut the hair tie loop full loop to form a wig that resembles a kind of ponytail. [0003] In the existing production method, only some of the processes use automatic equipment, such as the hair coil used to coil the hair into a circle. The hair is coiled on the coil for several times to fix it manually, and then the coil is driven by a motor. The wire reel is rotated to coil the wire; another example is the use of rollers for wire feeding in the hair feeding stage, and most of the other processes are manually operated. This has caused many problems in the existing ...

Claims

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Application Information

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IPC IPC(8): A41G3/00A63H3/44
CPCA41G3/0075A63H3/44
Inventor 黄奇毅
Owner KAILE TOYS CHONGQING