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Forging process of wind power spindle

A wind power spindle and process technology, applied in the field of forging, can solve the problems of uneven deformation, prone to crack folding, etc., achieve uniform internal deformation, improve the quality and service life of forgings, and eliminate cracks.

Inactive Publication Date: 2021-01-29
JIANGSU JINYUAN FORGE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the above technical problems, the purpose of the present invention is to provide a forging process of wind power main shaft, which overcomes forging defects such as uneven internal deformation and easy occurrence of cracks and folding.

Method used

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  • Forging process of wind power spindle
  • Forging process of wind power spindle
  • Forging process of wind power spindle

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A forging process for a wind power main shaft, comprising the steps of:

[0020] 1), select the bar material, and inspect the bar material composition as C: 0.3%, Mn: 0.5%, Si: 0.2%, S: 0.02%, P: 0.02%, Cr: 1.3%, Ni: 1.3%, Mo: 0.15 %, the balance is Fe;

[0021] 2), blanking, using a circular saw to saw from the bar to obtain the required bar blank;

[0022] 3), use a kind of pre-forging processing device to process, and the processing time is 1.5 minutes. The above-mentioned a kind of forging pre-processing device includes a frame, a casing, a motor bracket, a ballast removal port, and an inner cylinder as shown in the figure. The casing is welded on the frame, the left side of the casing is welded with a motor bracket, and the bottom of the casing is funnel-shaped and welded with a ballast removal port. The two sides of the inner cylinder are suspended in the casing by the bearings with seats fixed in the center of the two sides of the casing. The right section of t...

Embodiment 2

[0029] A forging process for a wind power main shaft, comprising the steps of:

[0030] 1), select the bar material, and inspect the bar material composition as C: 0.33%, Mn:0.6%, Si:0.3%, S:0.03%, P:0.03%, Cr:1.5%, Ni:1.5%, Mo:0.20 %, the balance is Fe;

[0031] 2), blanking, using a circular saw to saw from the bar to obtain the required bar blank;

[0032]3), use a kind of pre-forging treatment device to process, and the treatment time is 2 minutes. The above-mentioned a kind of forging pre-treatment device includes a frame, a casing, a motor support, a ballast removal port, and an inner cylinder as shown in the figure. The casing is welded on the frame, the left side of the casing is welded with a motor bracket, and the bottom of the casing is funnel-shaped and welded with a ballast removal port. The two sides of the inner cylinder are suspended in the casing by the bearings with seats fixed in the center of the two sides of the casing. The right section of the inner cyl...

Embodiment 3

[0039] A forging process for a wind power main shaft, comprising the steps of:

[0040] 1), select the bar material, check the bar material composition as C: 0.38%, Mn: 0.8%, Si: 0.4%, S: 0.035%, P: 0.035%, Cr: 1.7%, Ni: 1.7%, Mo: 0.30 %, the balance is Fe;

[0041] 2), blanking, using a circular saw to saw from the bar to obtain the required bar blank;

[0042] 3), using a pre-forging processing device for processing, the processing time is 3 minutes, said a pre-forging processing device, as shown in the figure, includes a frame, a casing, a motor bracket, a ballast removal port, and an inner cylinder, and the The casing is welded on the frame, the left side of the casing is welded with a motor bracket, and the bottom of the casing is funnel-shaped and welded with a ballast removal port. The two sides of the inner cylinder are suspended in the casing by the bearings with seats fixed in the center of the two sides of the casing. The right section of the inner cylinder is in ...

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Abstract

The invention relates to a forging process of a wind power spindle. The process comprises the following steps of selecting a bar material, checking the components of the bar material, performing treating by using a pre-forging treatment device, putting the bar material in an electric heating furnace to be heated, performing bar holding, performing chamfering, performing water gap staggering, heating, longitudinally upsetting a steel ingot by using an upper large flat plate and a lower large flat plate, and the like. The process overcomes the defects that internal deforming is not uniform, andcracks and folding are easy to occur.

Description

technical field [0001] The invention belongs to the technical field of forging, and in particular relates to a forging process of a wind power main shaft. Background technique [0002] Wind power generation is getting more and more attention. The wind power main shaft is the core part of the wind turbine, and its quality determines the service life of the entire generator. The production of wind power main shaft usually adopts forging process. At present, the traditional forging process of wind power spindle shaft has the following problems: the internal deformation is not uniform, and forging defects such as cracks and folding are prone to appear, thus affecting the product quality. Contents of the invention [0003] The object of the present invention is to solve the above-mentioned technical problems, and to provide a forging process of a wind power main shaft, which overcomes forging defects such as uneven internal deformation and easy occurrence of cracks and folds. ...

Claims

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Application Information

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IPC IPC(8): B21J1/06B21J5/06B21J5/08B21K1/06B21J1/00
CPCB21J1/003B21J1/06B21J5/06B21J5/08B21K1/06
Inventor 葛艳明宋建强袁志伟
Owner JIANGSU JINYUAN FORGE