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Forging process of axle for rail transit

A rail transit and axle technology, applied in the field of forging, can solve the problems of easy crack folding, uneven internal deformation, etc., and achieve the effects of improving product quality and service life, uniform internal deformation, and easy forming

Inactive Publication Date: 2021-02-02
JIANGSU JINYUAN FORGE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The object of the present invention is to solve the above technical problems, to provide a forging process for rail transit axles, which overcomes the uneven internal deformation, prone to cracks, folding and other forging defects

Method used

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  • Forging process of axle for rail transit
  • Forging process of axle for rail transit
  • Forging process of axle for rail transit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A forging process for rail transit axles, characterized in that it comprises the steps of:

[0019] 1), select the bar material, and inspect the bar material composition as C:0.32%, Si:0.17%, Mn:0.40%, S:0.02%, P:0.02%, Cr:0.80%, Ni:0.010%, Cu:0.0 :1%, Mo:0.15%:, the balance is Fe;

[0020] 2), blanking, using a cutting machine to cut the required bar blank from the bar;

[0021] 3), use a kind of pre-forging processing device to process, and the processing time is 1.5 minutes. The above-mentioned a kind of forging pre-processing device includes a frame, a casing, a motor bracket, a ballast removal port, and an inner cylinder as shown in the figure. The casing is welded on the frame, the left side of the casing is welded with a motor bracket, and the bottom of the casing is funnel-shaped and welded with a ballast removal port. The two sides of the inner cylinder are suspended in the casing by the bearings with seats fixed in the center of the two sides of the casing. ...

Embodiment 2

[0027] A forging process for rail transit axles, characterized in that it comprises the steps of:

[0028] 1), select the bar material, and inspect the bar material composition as C:0.35%, Si:0.21%, Mn:0.50%, S:0.03%, P:0.03%, Cr:1.00%, Ni:0.0:20%, Cu :0.0:2%, Mo:0.25:0%, the balance is Fe;

[0029] 2), blanking, using a cutting machine to cut the required bar blank from the bar;

[0030] 3), use a kind of pre-forging treatment device to process, and the treatment time is 2 minutes. The above-mentioned a kind of forging pre-treatment device includes a frame, a casing, a motor support, a ballast removal port, and an inner cylinder as shown in the figure. The casing is welded on the frame, the left side of the casing is welded with a motor bracket, and the bottom of the casing is funnel-shaped and welded with a ballast removal port. The two sides of the inner cylinder are suspended in the casing by the bearings with seats fixed in the center of the two sides of the casing. The...

Embodiment 3

[0036] A forging process for rail transit axles, characterized in that it comprises the steps of:

[0037] 1), select the bar material, and inspect the bar material composition as Cl0.40%, Si:0.37%, Mn:0.70%, S:0.035%, P:0.035%, Cr:1.10%, Ni:0.030%, Cu:0.03 %, Mo:0.25%, the balance is Fe;

[0038] 2), blanking, using a cutting machine to cut the required bar blank from the bar;

[0039] 3), using a pre-forging processing device for processing, the processing time is 3 minutes, said a pre-forging processing device, as shown in the figure, includes a frame, a casing, a motor bracket, a ballast removal port, and an inner cylinder, and the The casing is welded on the frame, the left side of the casing is welded with a motor bracket, and the bottom of the casing is funnel-shaped and welded with a ballast removal port. The two sides of the inner cylinder are suspended in the casing by the bearings with seats fixed in the center of the two sides of the casing. The right section of ...

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Abstract

The invention relates to a forging process of an axle for rail transit. The forging process comprises the following steps of taking a bar material, checking the components of the bar material, treating by using a pre-forging treatment device, heating in a medium-frequency induction furnace, upsetting, drawing out, heating, straightening, marking steel characters, cooling in a refrigeration house,performing heat treatment, performing metallographic phase and mechanical property tests and the like. According to the process, internal deformation is uniform, grains are refined, forming is easier,toughness is high, the forging defects such as cracks and folding are effectively eliminated, the product quality of the axle for rail transit is improved, and the service life of the axle for rail transit is prolonged.

Description

technical field [0001] The invention belongs to the technical field of forging, and in particular relates to a forging process of a rail transit axle. Background technique [0002] Axles are an important part of rail transportation. Only by improving the quality of locomotive axles can the safety and stability of railway transportation be guaranteed. The quality of axle forging is unstable, which directly affects the quality of axles. At present, the traditional forging process of rail transit axles has the following problems: uneven internal deformation, prone to cracks, folding and other forging defects, which affect the quality of its products. Contents of the invention [0003] The object of the present invention is to solve the above-mentioned technical problems, and to provide a forging process for rail transit axles, which overcomes forging defects such as uneven internal deformation and easy occurrence of cracks and folds. Its technical scheme is as follows: a for...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21K7/12B21J5/00B21K29/00B21J1/06B21J1/00C22C38/02C22C38/04C22C38/42C22C38/44C21D1/28C21D1/18C21D6/00C21D8/00C21D9/28
CPCB21J1/00B21J1/06B21J5/002B21K7/12B21K29/00C21D1/18C21D1/28C21D6/004C21D6/005C21D6/008C21D8/005C21D9/28C22C38/002C22C38/02C22C38/04C22C38/42C22C38/44
Inventor 葛艳明王远林石凤健
Owner JIANGSU JINYUAN FORGE