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C-shaped magnetic core grinding system

A technology of magnetic core and belt sander, applied in magnetic core manufacturing, grinding machine, belt grinding machine, etc., can solve the problems of easy wear, weak strength and unqualified magnetic core performance of flat belt sander.

Pending Publication Date: 2021-05-14
FOSHAN CITY ZHONGYAN AMORPHOUS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The toroidal core or rectangular core is divided into two C-shaped cores after being cut. When we reassemble the halved C-shaped magnetic core, the ideal state is to need a perfect and seamless fit. When reassembled into a whole, there will inevitably be air on the joint surface. Gaps and dislocations, although high-precision grinding wheel cutting machines are used in the industry at present, the resin cutting discs inevitably swing under high-speed operation, and the temperature of the grinding wheel resin discs will rise during the cutting process, making their strength weak. , so as to increase the swing range, resulting in insufficient flatness of the magnetic core, large air gap after the magnetic core is matched, etc. These problems will cause the inductance value to be low after the magnetic core is combined, so we need to grind the cut surface of the transformer after cutting to improve The inductance value after the magnetic core combination, so as to meet the requirements of technical standards
[0003] At present, magnetic cores made of iron-based nanocrystalline or iron-based amorphous are ground using a flat belt machine, but in the process of mass production and use, because the belt has been running at high speed under high tension, and the position of the product grinding is always There is pressure, long-term high pressure or uneven pressure and high-speed operation will cause the plane position of the flat belt machine to be easily worn and deformed into grooves, which reduces the service life of the plane of the flat belt machine. Once deformed, the grinding out The end face of the product will have insufficient flatness, resulting in an increase in the assembly air gap and unqualified magnetic core performance

Method used

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  • C-shaped magnetic core grinding system
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  • C-shaped magnetic core grinding system

Examples

Experimental program
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Effect test

Embodiment 1

[0028] Such as Figure 1-2 As shown, the C-shaped magnetic core grinding system includes a horizontally arranged belt sander 1, and a pressing device for pressing the C-shaped magnetic core 2 toward the sander 1 is installed above the sander 1. Device 3: when the grinding process of the C-shaped magnetic core 2 is performed, the level detection device attached and fixed on the C-shaped magnetic core 2 performs level detection on the notched end face 21 of the C-shaped magnetic core. It also includes a horizontal positioning platform for performing horizontal calibration detection on the horizontal detection device.

[0029] It also includes a belt sander 1 arranged horizontally, a pressing device 3 that applies pressure to the lower side is installed on the top of the sander 1, and a C-shaped magnetic core 2 is installed between the sander 1 and the pressing device 3. A horizontal detection component 5, a limit block for limiting the position of the C-shaped magnetic core 2 i...

Embodiment 2

[0039] Such as Figure 6 As shown, the difference between the second embodiment and the first embodiment lies in the movement direction of the abrasive belt and the installation position of the limit block. In this embodiment, the abrasive belt 13 rotates counterclockwise, and the limit block 6 is installed on the C-shaped The left position in the width direction of the magnetic core 2.

[0040] The new working principle of this implementation:

[0041] Firstly, on the horizontal positioning platform, the notched end face 21 of the C-shaped magnetic core 2 faces downward and the first magnetic core side 22 is parallel to the first positioning side 45 and the second positioning side 46, and is installed on the positioning tool 4, and the positioning nut is tightened. The first positioning side 45 and the second positioning side 46 are in close contact with the assembly of the first magnetic core side 22 , so as to ensure a stable connection between the C-shaped magnetic core 2...

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Abstract

The invention discloses a C-shaped magnetic core grinding system. The C-shaped magnetic core grinding system comprises a horizontally-arranged belt sander, and a pressing device which applies pressure to the lower side is installed above the belt sander. The C-shaped magnetic core grinding system is characterized in that a horizontal detection assembly used for installing a C-shaped magnetic core is arranged between the belt sander and the pressing device, and a digital display leveling instrument is installed on the horizontal detection assembly. According to the C-shaped magnetic core grinding system, the numerical value of the levelness can be displayed in real time during grinding operation of the belt sander, and an operator is reminded to correct a pressure technique or replace a horizontal plate in time.

Description

technical field [0001] The invention relates to a grinding device, in particular to a C-shaped magnetic core grinding system. Background technique [0002] The toroidal core or rectangular core is divided into two C-shaped cores after being cut. When we reassemble the halved C-shaped magnetic core, the ideal state is to need a perfect and seamless fit. When reassembled into a whole, there will inevitably be air on the joint surface. Gaps and dislocations, although high-precision grinding wheel cutting machines are used in the industry at present, the resin cutting discs inevitably swing under high-speed operation, and the temperature of the grinding wheel resin discs will rise during the cutting process, making their strength weak. , so as to increase the swing range, resulting in insufficient flatness of the magnetic core, large air gap after the magnetic core is matched, etc. These problems will cause the inductance value to be low after the magnetic core is combined, so w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B21/00B24B21/18B24B41/06B24B49/02B24B55/00H01F41/02
CPCB24B21/002B24B21/18B24B41/06B24B49/02B24B55/00H01F41/0206
Inventor 肖育泳马华许徐猛
Owner FOSHAN CITY ZHONGYAN AMORPHOUS TECH