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Flat-knitting fully-formed helmet shell prefabricated part, preparation method and helmet shell made of flat-knitting fully-formed helmet shell prefabricated part

A prefabricated, fully formed technology, applied in weft knitting, household components, other household appliances, etc., can solve the problems of lack of solutions, poor dimensional stability, low production efficiency, etc., to save cutting and splicing, improve resistance Impact performance, the effect of improving production efficiency

Active Publication Date: 2021-07-09
JIANGNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In the prior art, there are problems such as low production efficiency, high processing cost, and waste of resources in the production process of textile composite helmet prefabricated parts, and there is a problem of poor dimensional stability in the preparation of helmet shells by cutting and laying up prefabricated parts. There is still no effective solution

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Flat-knitting fully-formed helmet shell prefabricated part, preparation method and helmet shell made of flat-knitting fully-formed helmet shell prefabricated part
  • Flat-knitting fully-formed helmet shell prefabricated part, preparation method and helmet shell made of flat-knitting fully-formed helmet shell prefabricated part
  • Flat-knitting fully-formed helmet shell prefabricated part, preparation method and helmet shell made of flat-knitting fully-formed helmet shell prefabricated part

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] A method for preparing a flat-knitting full-shaped helmet shell preform, the method is to prepare two helmet shell preforms with different weaving directions by combining longitudinal weaving and transverse weaving respectively with local weaving; Add reinforcement yarn in the weaving process, obtain the helmet shell prefabricated part with reinforcement yarn of horizontal weaving and longitudinal weaving;

[0045] Described longitudinal weaving specifically comprises:

[0046] When weaving on a flat knitting machine, the weaving width is the arc length between the left ear part and the right ear part of the helmet shell, and the weaving width is related to the thickness of the yarn and the transverse density of the fabric; the weaving direction follows the helmet shell from the forehead to the back of the head part or from the back of the head to the direction of the forehead;

[0047] Described horizontal weaving specifically includes:

[0048] When weaving on a fla...

Embodiment 2

[0069] A method for preparing a helmet shell, comprising the steps of:

[0070] laying the helmet shell prefabricated parts of horizontal weaving and longitudinal weaving with reinforcing yarn in the helmet mold in a mutually perpendicular manner; then injecting the resin solution into the helmet mold, curing and stripping to obtain the helmet shell;

[0071] details as follows:

[0072] (1) In the helmet mould, the release agent is evenly wiped first, and then a helmet shell preform in a longitudinal weaving direction obtained in Example 1 and a helmet shell preform in a transverse weaving direction are laid in a direction perpendicular to each other. placed in the helmet mold;

[0073] (2) Under room temperature conditions of 26°C, the epoxy resin and the curing agent were uniformly mixed in a mass ratio of 2:1 to obtain a resin solution; the resin system was purchased from Changzhou Hualike New Material Co., Ltd. The resin model is epoxy resin A02, and the curing agent is...

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Abstract

The invention discloses a flat-knitting fully-formed helmet shell prefabricated part, a preparation method and a helmet shell made of the flat-knitting fully-formed helmet shell prefabricated part, and belongs to the technical field of helmet materials. According to the method for preparing the prefabricated parts, the helmet shell prefabricated part in different weaving directions is prepared by combining longitudinal weaving and transverse weaving with local weaving separately, and meanwhile, reinforcing yarns are added in the weaving process of the prefabricated part to obtain the helmet shell prefabricated part which is transversely woven and longitudinally woven and provided with the reinforcing yarns. The fabric structure of the prefabricated part is a flat-knitting three-dimensional fabric structure with the reinforcing yarns, the problems that a flat-knitting fabric is low in tensile strength and large in extensibility are solved, and the current situation that the shock resistance of a helmet shell is poor due to poor interlayer bonding strength is solved to a certain extent. The helmet shell is obtained through the prefabricated part, so that the production efficiency is improved, the waste of materials is reduce, and the problem of poor dimensional stability is solved.

Description

technical field [0001] The invention relates to a flat-knitting fully formed helmet shell prefabricated part, a preparation method and the helmet shell thereof, belonging to the technical field of helmet materials. Background technique [0002] The helmet is an important personal protection device that can effectively prevent the head from being violently impacted in the event of a traffic accident. In the process of traffic accidents, safety helmets can effectively reduce the risk of craniocerebral injuries caused by collisions. The two important components of the helmet are the helmet shell and the cushioning layer, where the main role of the helmet shell is to absorb impact energy, distribute impact loads and prevent the penetration of sharp objects. [0003] Currently, the helmet shell materials on the market mainly include acrylonitrile-butadiene-styrene plastics (commonly known as ABS plastics) and textile composite materials. Compared with traditional ABS plastics, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29B11/00D04B1/22D04B1/16B29C70/36B29L31/48
CPCB29B11/00D04B1/22D04B1/16B29C70/36D10B2331/04D10B2331/021D10B2321/0211B29L2031/4821A42B3/062A42C2/00D04B1/24B29C70/443
Inventor 蒋高明丛洪莲檀江涛郑培晓
Owner JIANGNAN UNIV