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Flat-knitted full-formed helmet shell preform, preparation method and helmet shell thereof

A prefabricated, fully formed technology, used in weft knitting, household components, other household appliances, etc., can solve the problems of lack of solutions, poor dimensional stability, and high processing costs, eliminating cutting and splicing, and improving impact resistance. performance, the effect of improving production efficiency

Active Publication Date: 2022-07-22
JIANGNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In the prior art, there are problems such as low production efficiency, high processing cost, and waste of resources in the production process of textile composite helmet prefabricated parts, and there is a problem of poor dimensional stability in the preparation of helmet shells by cutting and laying up prefabricated parts. There is still no effective solution

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Flat-knitted full-formed helmet shell preform, preparation method and helmet shell thereof
  • Flat-knitted full-formed helmet shell preform, preparation method and helmet shell thereof
  • Flat-knitted full-formed helmet shell preform, preparation method and helmet shell thereof

Examples

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Comparison scheme
Effect test

Embodiment 1

[0044] A method for preparing a flat-knitted full-form helmet shell preform, the method is to prepare helmet shell preforms with two different weaving directions by combining longitudinal weaving and transverse weaving respectively with partial weaving; The reinforcing yarn is added during the weaving process, and the helmet shell preform with the reinforcing yarn is obtained by transverse weaving and longitudinal weaving;

[0045] Described longitudinal weaving specifically includes:

[0046] When knitting on a flat knitting machine, the knitting width is the arc length between the left ear part and the right ear part of the helmet shell, and the knitting width is related to the thickness of the yarn and the horizontal density of the fabric; the knitting direction is from the forehead to the back of the head according to the helmet shell Weaving in the direction from the back of the head to the forehead;

[0047] Described transverse weaving specifically includes:

[0048] ...

Embodiment 2

[0069] A method of preparing a helmet shell, comprising the steps of:

[0070] The helmet shell preforms with the reinforcing yarns woven in the transverse direction and the longitudinal direction are laid in the helmet mold in a mutually perpendicular manner; after that, the resin solution is injected into the helmet mold, and the helmet shell is obtained by curing and stripping;

[0071] details as follows:

[0072] (1) Wipe the release agent evenly in the helmet mold, and then spread the helmet shell preform in a longitudinal weaving direction and a helmet shell preform in a transverse weaving direction obtained in Example 1 in mutually perpendicular directions placed in the helmet mold;

[0073] (2) Under the condition of room temperature of 26°C, the epoxy resin and the curing agent are uniformly mixed with a mass ratio of 2:1 to obtain a resin solution; wherein the resin system is purchased from Changzhou Hualike New Materials Co., Ltd., The resin type is epoxy resin A...

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Abstract

The invention discloses a flat-knitted full-formed helmet shell preform, a preparation method and a helmet shell thereof, and belongs to the technical field of helmet materials. The method for preparing a preform according to the present invention prepares helmet shell preforms with two different weaving directions by combining longitudinal weaving and transverse weaving with partial weaving respectively; A helmet shell preform with reinforcing yarns, both transversely and longitudinally woven, is obtained. The fabric structure of the preform of the present invention is a flat knitted three-dimensional three-dimensional fabric structure with reinforcing yarns, which solves the problems of low tensile strength and large extensibility of the flat knitted fabric, and solves the problem of the helmet shell to a certain extent. The current situation of poor impact resistance caused by poor bonding strength between layers. And the helmet shell obtained by the prefab improves production efficiency, reduces material waste, and solves the problem of poor dimensional stability.

Description

technical field [0001] The invention relates to a flat-knitted full-formed helmet shell preform, a preparation method and a helmet shell thereof, and belongs to the technical field of helmet materials. Background technique [0002] A helmet is an important personal protective device that can effectively prevent the head from being severely hit in the event of a traffic accident. In the process of traffic accidents, safety helmets can effectively reduce the risk of craniocerebral injury caused by collisions. The two important components of a helmet are the helmet shell and the buffer layer, where the main function of the helmet shell is to absorb impact energy, distribute impact loads and prevent penetration by sharp objects. [0003] Currently, helmet shell materials on the market mainly include acrylonitrile-butadiene-styrene plastic (commonly known as ABS plastic) and textile composite materials. Compared with traditional ABS plastics, textile composite materials have ex...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29B11/00D04B1/22D04B1/16B29C70/36B29L31/48
CPCB29B11/00D04B1/22D04B1/16B29C70/36D10B2331/04D10B2331/021D10B2321/0211B29L2031/4821A42B3/062A42C2/00D04B1/24B29C70/48B29C70/443
Inventor 蒋高明丛洪莲檀江涛郑培晓
Owner JIANGNAN UNIV