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One-bath production process of polyester-cotton blended yarn

A technology of polyester-cotton blending and production process, which is applied in the direction of enzyme/microbe biochemical treatment, dyeing method, biochemical fiber treatment, etc. It can solve the problems of high yarn damage and high consumption, and achieve short process and high efficiency. Effect

Active Publication Date: 2021-10-19
LUTAI TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The entire production process for medium-dark varieties lasts 10-12 hours, and consumes a lot of water, electricity, steam and additives, and the strength of the yarn is greatly damaged by pretreatment, pickling neutralization, and reduction washing processes

Method used

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  • One-bath production process of polyester-cotton blended yarn
  • One-bath production process of polyester-cotton blended yarn
  • One-bath production process of polyester-cotton blended yarn

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The yarn specification is 45 polyester-cotton yarns with a polyester-cotton blend ratio of 65:35, and the dyeing method is cheese dyeing. The specific steps are:

[0029] (1) The process of pretreatment and dyeing of polyester components is as follows: hoist polyester-cotton blended yarn cheese into normal temperature water with a liquor ratio of 1:6.9, and add high-efficiency penetrating detergent RW 0.5 into the master tank after heating up to 40°C g / L, add scouring enzyme SOFT 0.5% owf after circulation for 5 minutes and keep it in circulation for 5 minutes; heat up to 60℃ at a heating rate of 2.5℃ / min and keep for 20min; after that, add dispersant RDT-35 2g / L, AB acid 2g / L to adjust the pH to 4.2; add disperse dyes Blue SE-RPD 0.12%, Red SE-RPD 0.11%, Yellow SE-RPD 0.14% to the master tank, heat up to 130°C for 30min, and then Cool down to 60°C;

[0030] (2) The process of dyeing cotton components is as follows: add 2g / L soda ash and 20g / L sodium sulfate to the ma...

Embodiment 2

[0035] The yarn specification is 45 polyester-cotton yarns with a polyester-cotton blend ratio of 65:35, and the dyeing method is beam dyeing. The specific steps are:

[0036](1) The process of pretreatment and dyeing of polyester components is as follows: hang polyester-cotton blended yarn into the warp beam, put it into normal temperature water, the bath ratio is 1:7.5, and add high-efficiency penetrating detergent RW 0.5 into the main tank after heating up to 40°C g / L, add scouring enzyme SOFT0.5% owf after 5min circulation and maintain 5min circulation; heat up to 60℃ at a heating rate of 2.5℃ / min and keep for 20min; add 2g of dispersant RDT-35 into the main tank / L, AB acid 2g / L to adjust the pH to 4.2; add disperse dyes Navy Blue S-WF 1.47%, Red S-WF 0.083%, Yellow S-WF 0.065% to the main tank, heat up to 135 ° C for 50 minutes, Cool down to 60°C after finishing;

[0037] (2) The process of dyeing cotton components is as follows: add 2g / L soda ash and 80g / L sodium sulfa...

Embodiment 3

[0043] The yarn specification is 45 polyester-cotton yarns with a polyester-cotton blend ratio of 40:60, and the dyeing method is warp beam dyeing. The specific steps are:

[0044] (1) The process of pretreatment and dyeing polyester components is as follows: hang polyester-cotton blended yarn into warp beam, put it into normal temperature water, the bath ratio is 1:10.5, and add 1g of high-efficiency penetrating detergent RW into the main tank after heating up to 40°C / L, keep in circulation for 5min, then add scouring enzyme SOFT1%owf and keep in circulation for 5 minutes; raise the temperature to 60℃ at a heating rate of 2℃ / min, and keep for 30min; AB acid 2g / L to adjust the pH to 4.2; add disperse dyes Black SWF 300% 2.0%, Red S-WF 0.1%, Yellow S-WF 0.8% to the main tank, and heat up to 80°C at a heating rate of 2°C / min. Keep it for 10 minutes, then raise the temperature at 1°C / min to 135°C for 40 minutes, then cool down to 60°C;

[0045] (2) The process of dyeing cotton ...

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Abstract

The invention belongs to the technical field of yarn dyeing in the textile industry, and particularly relates to a one-bath production process of polyester-cotton blended yarn. The production process comprises the following steps: pretreatment, polyester dyeing, cotton dyeing and soaping, and in the pretreatment process, 0.5-1g / L of efficient permeation detergent and 0.5-1% owf of scouring enzyme are added to treat the polyester-cotton blended yarn. According to the process, a biological enzyme treatment process is selected when the polyester-cotton blended yarn is subjected to pretreatment, then the temperature is directly increased to dye polyester components, then the temperature is reduced, sodium carbonate is added to adjust the pH value of a dye bath to be neutral to dye cotton components, liquid is discharged after dyeing, water washing is conducted, a reduction-cleaning-free soaping agent is selected for soaping, and the reduction cleaning step after polyester dyeing is omitted; according to the production technology, the production process of polyester cotton varieties can be shortened, the labor production efficiency is improved, consumption of auxiliaries, water, electricity and steam is reduced, energy is saved, the environment is protected, and meanwhile the strength of polyester cotton yarn is reduced.

Description

technical field [0001] The invention belongs to the technical field of yarn dyeing in the textile industry, and in particular relates to a one-bath production process of polyester-cotton blended yarn. Background technique [0002] Polyester-cotton blended yarn is a blend of polyester fibers and cotton fibers in a certain proportion. The woven textiles are commonly known as Dacron. It not only highlights the style of polyester, but also has the advantages of cotton fabrics. , good elasticity and wear resistance, stable size, small shrinkage, and straight, not easy to wrinkle, easy to wash, quick-drying characteristics, deeply loved by consumers. [0003] The production process of polyester-cotton yarn is long and the process is cumbersome. First, it is necessary to pre-treat the fiber to remove impurities, improve the yarn whiteness (light color) and water absorption; after pre-treatment, oxygen removal and acid neutralization are required; and then Dye the polyester compone...

Claims

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Application Information

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IPC IPC(8): D06M16/00D06M15/53D06P1/16D06P1/38D06P1/673D06P3/54D06P3/66D06P5/10D06M101/06D06M101/32
CPCD06M16/003D06M15/53D06P1/16D06P3/54D06P1/38D06P3/66D06P1/0032D06P1/6735D06P5/10D06M2101/32D06M2101/06Y02P70/62
Inventor 李友祥李长娟徐红张庆法于汉明徐治超
Owner LUTAI TEXTILE