Technology for producing needle embroidery wall cloth

A production process and wall covering technology, applied in the production technology field of decorative wall coverings, can solve the problems of difficult color control, unclear patterns, insufficient three-dimensional effect of surface patterns, etc., and achieve improved decorative level, high ornamental value and three-dimensional effect strong effect

Inactive Publication Date: 2008-02-20
SHANGHAI SUWALPER WALLPAPER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because the wall covering is not subjected to surface embossing after printing, the three-dimensional effect of the surface pattern is insufficient, the pattern is not clear, the decorative effect and decorative grade are low, and it cannot meet the needs of high-level wall decoration.
[0003] Conventional embroidery products embroider designed patterns on the base material by machine or manual embroidery to achieve three-dimensional and multi-color decorative effects, and the effect of embroidery patterns can be enhanced by selecting embroidery threads, but in large-scale wall decorations Because it is difficult to control the color of the large-scale embroidery wire, the patterns and matching colors of large-scale machine embroidery cannot be adjusted, resulting in the inability to truly express the effect of decorative patterns. Therefore, no one uses machine embroidery for wall decoration.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Technology for producing needle embroidery wall cloth

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Embodiment 1 As shown in FIG. 1 , it is a flow chart of the production process of the needle-embroidered wall covering, which mainly includes printing, drying, cutting, embroidery, decorative treatment, finishing and packaging. Choose non-woven fabric as the base material of the wall covering. First, use the gravure printing machine to print and color the pattern on the surface of the base material of the wall covering with ink, and dry the printed pattern on the surface of the base material of the wall covering through an oven at 180°C while printing. ; Then trim the wall covering base material after printing and drying, and cut it into a semi-finished wall covering with a fixed width of 53cm and a length of 10m; then use polyester embroidery thread to embroider the stitches per meter in the length direction with 80,000 needles Ratio, the surface of the semi-finished wall covering after cutting is embroidered corresponding to its pattern to obtain an embroidered wall co...

Embodiment 2

[0027] Example 2 Select cotton gauze as the base material of the wall covering. First, use a rotary screen printing machine to print and color the surface of the base material of the wall covering with ink, and print the pattern on the surface of the base material of the wall covering through an oven at 250°C while printing. Drying; then trimming the printed and dried wall covering substrate, cutting it into a semi-finished wall covering with a fixed width of 70cm and a length of 10m; then using a towel thread, the number of embroidery needles per meter in the length direction is 60,000 According to the needle ratio, the surface of the semi-finished wall covering after cutting is embroidered corresponding to its pattern to obtain an embroidered wall covering; then the embroidered wall covering is decorated, and sequins, hot diamonds, and fur are pasted on the surface of the embroidered wall covering; The back of the embroidered wall covering is trimmed and leveled; finally, the...

Embodiment 3

[0028] Example 3 Select wallpaper as the base material of the wall covering. First, use a gravure printing machine to print and color the surface of the base material of the wall covering with ink, and at the same time, dry the printed pattern on the surface of the base material of the wall covering through an oven at 100°C. Dry; Trim the wall covering base material after printing and drying, and cut it into a semi-finished wall covering with a fixed width of 1m and a length of 10m; then use cotton thread to embroider at a rate of 40,000 stitches per meter in the length direction, Embroidery the surface of the semi-finished wall covering after cutting according to its pattern to obtain the embroidery wall covering; trim and level the back of the embroidery wall covering; finally wrap the embroidery wall covering into a cylinder shape and use a packaging shrinking machine to shrink the embroidery wall covering. Packing to get the finished product of the needle-embroidered wall c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

A producing technology of the needlework wall cloth is characterized in that the technology essentially comprises that a printing machine by using intaglio printing or round net, ink is collocated to perform picture printing coloring on the surface of the wall cloth material; meanwhile printing, drying the surface of the wall cloth material are achieved; after that, the surface of the wall cloth material in corresponding with the pictures thereof is embroidered by the thread material. Embroidering by a mechanization method, the producing technology of needlework wall cloth is easy to realize industrialized large-scale production, and the obtained needlework wall cloth not only has the advantages of both printing wall and embroidery, but also makes up the defects of the two, having the characteristics of strong third dimension and high texture as well as extremely high ornamental value, and environmental protection.

Description

technical field [0001] The invention relates to a production process of a decorative wall covering, in particular to a production process of a needle-embroidered wall covering. Background technique [0002] At present, the commonly used wall coverings for wall decoration on the market can be mainly divided into two types: cloth-based wall coverings made of gauze and PVC (PolyvinylChloride, polyvinyl chloride) skin, and non-woven wall coverings with non-woven substrates. category. Generally, the production process of non-woven wall coverings is to use printing machines to print design patterns on the surface of non-woven fabrics, and then obtain finished products after packaging. Because the non-woven fabric itself is breathable, the construction is easier than ordinary wallpapers, and the seams are beautiful and not easy to warp. However, because the wall covering is not subjected to surface embossing treatment after printing, the three-dimensional effect of the surface pa...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B44C5/02B44C1/16B44C1/10B41M7/00D05C17/00
CPCD05C17/00B41M3/18
Inventor 刘月霜
Owner SHANGHAI SUWALPER WALLPAPER CO LTD
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