Low-cost arc furnace tapping deoxidization technique
An electric arc furnace, low-cost technology, applied in the field of electric arc furnace clean steel production, can solve the problems of unsatisfactory use effect, inconvenient storage of calcium carbide, stimulating peculiar smell, etc., and achieve the effect of reducing the deoxidation cost of tapping
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Embodiment 1
[0013] Process flow: 150t ultra-high electric furnace smelting, 150t ladle furnace refining;
[0014] Target steel type: SPA-H (Zhu Steel Code)
[0015] The main chemical composition range of steel is: C: 0.04~0.06.%, Si: 0.32~0.39%, S≤0.010%;
[0016] Requirements for process parameters at the end of the electric furnace: 1630°C ≤ tapping temperature of electric furnace ≤ 1650°C, 900ppm ≤ tapping and fixed oxygen;
[0017] The end point parameters of the electric furnace in this embodiment: temperature 1635°C, fixed oxygen 1190ppm;
[0018] Tapping deoxidation operation:
[0019] 1. Add 60Kg small bag of carbon powder to the bottom of the ladle;
[0020] 2. When the steel reaches 50 tons, add: lime 1500kg, ferromanganese 500kg;
[0021] 3. Add 40Kg small bags of toner in turn;
[0022] 4. When the steel reaches 120 tons, add: 90kg of ferrosilicon (first weighed and placed in the lower part), 300kg of aluminum block, and 500kg of synthetic slag;
[0023] 5. To the end of...
Embodiment 2
[0028] Process flow: 150t ultra-high electric furnace smelting, 150t ladle furnace refining;
[0029] Target steel type: ZJ330B (Zhu Steel Code)
[0030] The main chemical composition range of steel is: C: 0.03~0.07.%, Si: 0.32~0.39%, S≤0.010%;
[0031] Requirements for process parameters at the end of the electric furnace: 1620°C ≤ tapping temperature of the electric furnace ≤ 1650°C,
[0032] 800ppm≤Tapping oxygen;
[0033] The end point parameters of the electric furnace in this embodiment: temperature 1630°C, fixed oxygen 1100ppm;
[0034] Tapping deoxidation operation:
[0035] 1. Add 90Kg small bag of carbon powder to the bottom of the ladle;
[0036] 2. When the steel reaches 80 tons, add: lime 1000kg, ferrosilicon 80kg;
[0037] 3. Add 20Kg small bags of toner one by one;
[0038] 4. When the steel reaches 120 tons, add: 250kg of aluminum block, 500kg of synthetic slag;
[0039] 5. To the end of tapping.
[0040] Molten steel condition after tapping:
[0041] ...
Embodiment 3
[0044] Process flow: 150t ultra-high electric furnace smelting, 150t ladle furnace refining;
[0045] Target steel type: ZJ330B (Zhu Steel Code)
[0046] The main chemical composition range of steel is: C: 0.03~0.07.%, Si: 0.32~0.39%, S≤0.010%;
[0047] Requirements for process parameters at the end of the electric furnace: 1620°C ≤ tapping temperature of electric furnace ≤ 1650°C, 800ppm ≤ tapping and fixed oxygen;
[0048] The end point parameters of the electric furnace in this embodiment: temperature 1645°C, fixed oxygen 1400ppm;
[0049] Tapping deoxidation operation:
[0050] 1. Add 90Kg small bag of carbon powder to the bottom of the ladle;
[0051] 2. When the steel reaches 80 tons, add: lime 1000kg, ferrosilicon 80kg;
[0052] 3. Add 80Kg small bags of toner in turn;
[0053] 4. When the steel reaches 120 tons, add: 250kg of aluminum block, 500kg of synthetic slag;
[0054] 5. To the end of tapping.
[0055] Molten steel condition after tapping:
[0056] ...
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