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Fabric for filtering and paper-making
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A fabric and weave technology, applied in the field of forming nets, which can solve the problems of impact, reduced water filtration performance, and increased production costs.
Inactive Publication Date: 2014-09-17
袁丽君
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Problems solved by technology
The fine mesh and thin thickness of the fabric usually require the warp and weft of the fabric to be small in diameter, which has a negative impact on the wear resistance of the contact layer, and at the same time, the fineness of the warp also reduces the strength of the fabric in the MD direction
[0017] In order to solve the above problems and improve the performance of the fabric, multi-layer fabrics have been designed, so that the paper-forming surface layer of the fabric has fine mesh and thin thickness to facilitate the forming and drying of the paper, and increase the diameter of the contact bottom weft to improve forming The wear resistance of the net, for example, has designed a multi-layer fabric, using 2 sets of paper forming surface CMD direction yarns, 2 sets of machine side yarns and 1 set of MD yarns to form a finer mesh surface layer and durable It is usually called a double-layer fabric, and it also uses 1 set of paper forming surface CMD direction yarns, 1 set of machine side yarns and 2 sets of MD yarns, and 1 set of stitching yarns to form a finer mesh 成形面层和耐用的机器侧面层;其通常被称为三层织物,97182244.2、97182245.X、01804768.8、02141980.9、02800379.9、200510076510.8、200710100644.8和美国5881764、5967195、6123116、6145550、6745797、7243687、2004082465、 200701577987 discloses multi-layer fabrics, these fabrics provide very small mesh holes into the paper surface layer, but from another aspect, the reduction of water drainage performance and the increase of production cost of the fabric under the situation of higher yarn density are produced. In the case of lower yarn density, there is a lack of structural stability; or the paper-forming surface layer provides less structural stability than the CMD direction that contacts the underlying warp and affects the surface layer
Method used
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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no. 1 example
[0035] exist figure 1 and figure 2 A 20-shed multi-layer filter and papermaking fabric is shown in , and a basic cycle structure of the fabric is shown in the figure, and each repeated cycle structure has 4 face warps 121-124, 8 base warps 101-108, 8 three-dimensional composite yarns 131-138, 16 surface wefts 151-166 and 8 bottom wefts 181-188, from figure 1It can be seen from the figure that the surface layer of the fabric, the surface weft and surface warp of each repeated cycle and the interwoven part of the formed surface layer of the three-dimensional composite yarn are interwoven with each other in a plain weave manner, for example, the surface weft 151 passes through the surface warp 121, 124, below the three-dimensional composite yarn 134, 136, pass through other surface warps and the top of the three-dimensional composite yarn to form a loop and so on; surface weft 152 passes through the surface warp 122, 123, three-dimensional composite yarn 131 , 137, while passi...
no. 2 example
[0042] Depend on Figure 4 A top view of the bottom layer of the second embodiment of the multilayer fabric of the present invention is given. Each repeated cycle of the present embodiment has 12 base warps 201-121; 12 base wefts 281-292, 12 three-dimensional composite yarns 231-242, and its surface layer adopts the same plain weave structure as the first embodiment, so there are 6 face sutras.
[0043] There are 24 surface wefts in this embodiment, and the ratio of the number of surface wefts to bottom wefts is 2 to 1. The number of surface wefts in this embodiment can also be 36, and the ratio of the number of surface wefts to bottom wefts is 3 to 1. The number of surface wefts in this embodiment can also be 18, and the ratio of the number of surface wefts to bottom wefts is 3 to 2.
[0044] The number of three-dimensional composite yarns in this embodiment is 12. In a basic loop structure, the ratio of the surface warp to the number of three-dimensional composite yarns i...
no. 3 example
[0046] Depend on Figure 5 A top view of a facing of a third embodiment of the invention is given. It can be seen from the figure that each repeating loop has 4 surface warps, wherein the first surface warp 321, 323 and the second surface warp 322, 324, 16 surface wefts 351-366, and 4 three-dimensional composite yarns 331 , 332, 333, 334, the ratio of the number of surface warps to three-dimensional composite yarns is 1:1.
[0047] This embodiment can adopt the interweaving mode of the bottom warp and the bottom weft contacting the bottom layer of the first embodiment or other structures with the same number of healds; The ratio of the number of interweaving paths formed by the interweaving part of the three-dimensional composite yarn contacting the bottom layer to the bottom warp is 3 to 4. This embodiment can adopt the interweaving mode of the bottom warp and the bottom weft contacting the bottom layer of the second embodiment or other structures with the same number of he...
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract
The invention discloses a fabric for filtering and paper-making, which comprises a yarn system forming a forming surface layer, a yarn system forming a contacting bottom layer, and a tridimensional compound yarn system, wherein the yarn system of the forming surface layer comprises a set of surface warp yarns and a set of surface weft yarns; the yarn system of the contacting bottom layer comprises a set of bottom warp yarns and a set of bottom weft yarns; the tridimensional compound yarn system comprises first tridimensional compound yarns and second tridimensional compound yarns which are interwoven with the surface weft yarns and the bottom weft yarns in the MD direction, and the surface layer interwoven part of the tridimensional compound yarns passes through the upper sides of at least two surface weft yarns; the contacting bottom layer interwoven part of the tridimensional compound yarns passes through the lower side of at least one bottom weft yarn, the first tridimensional compound yarns pass through the upper side of a first number of surface weft yarns, the second tridimensional compound yarns pass through the upper side of a second number of surface weft yarns, and the second number is at least one more than the first number; the forming surface layer of the surface warp yarns and the tridimensional compound yarns is interwoven with the surface weft yarns in a tabby mode; each first tridimensional compound yarn and each second first tridimensional compound yarn are respectively located on the left side and the right side of each surface warp yarn and form an interwoven path with the surface warp yarn in the MD direction; the forming surface layer interwoven part of each first tridimensional compound yarn and part of the surface warp yarn form one interwoven path, and the forming surface layer interwoven part of the second tridimensional compound yarn and the rest part of the surface warp yarn form the other interwoven path.
Description
field of invention [0001] This invention relates to filter and papermaking fabrics, known as forming fabrics in the papermaking industry. Background technique [0002] In the paper industry, pulp is turned into paper through a series of equipment and processes, among which the fourdrinier paper machine is the main equipment of the paper industry. The pulp box is sprayed onto the surface of the forming wire. The forming wire is an endless mesh belt woven from polymer materials. The rollers run circularly at a certain speed. Various dewatering devices on the screen table are located on the lower side of the forming wire contacting the bottom layer, such as water suction boxes and wipers. During the operation, the moisture and other liquids in the pulp are filtered, and the raw material fibers in the pulp are separated from the water medium to form a wet paper web on the forming surface layer of the forming wire, and enter the press area through the transfer device after the v...
Claims
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information
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