The invention discloses a high-performance soft
magnetic composite material and a preparation method thereof, and belongs to the technical field of preparation of soft magnetic composites.The preparation method of the high-performance soft
magnetic composite material comprises the following steps that filamentous soft
magnetic alloy is arranged in parallel and in order in the working
magnetic circuit direction (the annular direction), and is filled with insulating media in the non-working
magnetic circuit direction (the axial direction and the radial direction); and preparing to obtain the high-performance soft
magnetic composite material. The soft magnetic
composite material prepared by the preparation method provided by the invention has the following three advantages: (1) magnetic resistance is reduced; and an insulating air gap in the working
magnetic circuit direction is eliminated, so that the magnetic resistance is reduced to 1 / 10 of that of a traditional structure, and the magnetic
conductivity is greatly improved. And (2) eliminating a
demagnetizing field. The axial demagnetization factor N of the filiform structure is equal to 0, and compared with spherical particles (N is equal to 1 / 3), the local demagnetization field is remarkably reduced, so that the magnetic
conductivity is improved, and the
magnetic hysteresis loss is reduced. And (3) the performance of the material components is utilized to the maximum extent. The induced
eddy current is perpendicular to the magnetic circuit, and the size of the induced
eddy current is directly related to the resistivity in the direction perpendicular to the magnetic circuit but not related to the resistivity in the magnetic circuit direction.