Engineering calculation method of flexible thin tube sheet

An engineering calculation, thin tube technology, applied in calculation, special data processing applications, instruments, etc., can solve the problems of easy failure of connecting joints, cumbersome calculation process, long calculation time, etc., to achieve safe and reliable calculation results, fast calculation process, Wide range of effects

Active Publication Date: 2010-09-29
SOUTHWEST RES & DESIGN INST OF CHEM IND
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AI Technical Summary

Problems solved by technology

[0003] The main advantages of the traditional structure are simple structure, easy material acquisition, easy processing, and convenient installation and maintenance. The disadvantage is that it has poor adaptability to the temperature difference change of the shell side during the start-up process, and the connection joint between the tube and the tube sheet is prone to failure; the flexible thin tube sheet structure In addition to the advantages of the traditional structure, it also has the advantages of strong adaptability to the temperature difference change of the tube and shell side during operation, and the advantages of safe and reliable operation for a long period of time.
[0004] For the tube-sheet calculation of traditional structures, there are mature and reliable standards at home and abroad (such as: GB151 in my country, TEMA in the United States, PD5500 in the United Kingdom, AD in Germany, CDDAP in France, GOST in the former Soviet Union, JIS

Method used

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Experimental program
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Embodiment Construction

[0026] An engineering calculation method for a flexible thin tube sheet, comprising the steps of:

[0027] The first step is to use the industry-recognized heat transfer calculation software HTFS-TAS and CHTRI to obtain the axial and radial temperature distribution fields of the heat exchange tube;

[0028] The second step is to determine the key design parameters: the correctness and rationality of the design parameters directly affect the correctness of the calculation results. Rationality, if it is too conservative, it will waste resources and fail to achieve the goal of saving energy and reducing consumption; if it is too aggressive, it will be difficult to ensure that the calculation results can meet the long-term safe and stable operation of the equipment. Among the design parameters of the steam generator, the most difficult to determine are the design temperature of the metal of the heat-insulated lining tube box at the inlet end of the high-temperature gas and the wal...

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Abstract

The invention discloses an engineering calculation method of a flexible thin tube sheet, comprising the following steps: determining the wall temperature of a heat exchange tube and the design temperature of a channel box; according to the technological condition, optimizing the tube pitch of key structural parameter and the wall thickness of the heat exchange tube; analyzing and processing a calculation result; if secondary stress is out of limit under the combined action of the tube, shell side pressure and temperature difference load, forbidding considering the calculation result of nonexistent operation working condition; and if the primary stress is out of limit under the combined action of the tube and the shell side pressure, converting the secondary stress into the primary stress for controlling. The invention has the positive effect on making up the shortcomings because of adopting two calculation methods for designing flexible thin tube sheets for a long term, i.e. the defects of limited applicable range or long consumed calculation time, high calculation cost and complex calculation process. The method has wide applicable range, high calculation speed, simple calculation process and safe and reliable calculation result and conforms to the requirements of national energy saving and consumption reduction as well as cost saving for enterprises.

Description

technical field [0001] The invention relates to an engineering calculation method of a flexible thin tube plate. Background technique [0002] As waste heat recovery equipment for generating steam, steam generators are widely used in various production devices, and play an extremely important role in saving energy and reducing consumption and obtaining economic benefits for each production device. It has a variety of structural types, but in petrochemical production equipment, because the temperature, pressure, and flow rate are not too high, the structural type of the tubular steam generator is the majority. At present, there are two typical structures of shell-and-tube steam generators in China: the traditional structure of thick tube plate and shell-side expansion joint, and the flexible thin tube plate structure evolved from the device imported from Germany in the early 1980s. [0003] The main advantages of the traditional structure are simple structure, easy material ...

Claims

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Application Information

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IPC IPC(8): G06F17/50
Inventor 周耀桑如苞周江宁黄维柱杨先忠林少波陈丽萍万兴潘世俊蹇守华杨靖傅宗国
Owner SOUTHWEST RES & DESIGN INST OF CHEM IND
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