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Rare-earth-containing wet H2S corrosion resisting steel pipe used in heat exchanger, and production method thereof
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A production method and heat exchanger technology, which are applied to steel pipes for moisture-resistant H2S corrosion heat exchangers containing rare earths and their production fields, and can solve problems such as low thermal conductivity, difficult smelting and rolling processes, and cracking
Active Publication Date: 2013-07-24
INNER MONGOLIA BAOTOU STEEL UNION
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Problems solved by technology
This is a problem that cannot be overcome by the electric furnace production process using scrap steel as raw material, because scrap steel inevitably contains harmful residual elements such as Cu, which cannot be removed during the steelmaking process, causing hydrogen sulfide to occur in the heat exchanger tubes during use. increased risk of corrosion cracking;
[0005] 2. The smelting and rolling process is more difficult
Although the Cr element is good for hydrogen sulfide corrosion resistance, its high content (2.0-2.5%) will cause certain difficulties in the smelting and rolling process. At the same time, the thermal conductivity of Cr is low, and the steel is heated or cooled due to thermal stress effect and easily lead to cracking;
[0006] 3. The content of Al element is relatively high (0.30-0.70%). Although Al element is beneficial to hydrogen sulfide corrosion resistance to a certain extent, its high content will increase the content of inclusions, thereby increasing the risk of hydrogen sulfide corrosion cracking
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Embodiment 1
[0044] Raw materials by weight percentage: 90% blast furnace hot metal, 10% high-quality steel scrap.
[0045] The sequence of the production process is: molten iron pretreatment→top-bottom combined blowing converter smelting→LF furnace refining→VD vacuum treatment→round billet continuous casting→cutting→cast billet heating→rolling→tube billet heating→piercing→rolling head→pickling →phosphating→saponification→cold drawing→heat treatment→straightening→eddy current testing→cutting and packing.
[0046] The specific production process is briefly described as follows:
[0047] 90 tons of blast furnace molten iron was pretreated with "metal magnesium powder" for desulfurization and deoxidation, so that the S content in the molten iron was reduced to less than (weight percent) 0.010%;
[0048] Mix the 90 tons of pretreated molten iron into a 100-ton top-bottom combined blown converter, add 10 tons of high-quality steel scrap, and then use the single slag process for smelting. The f...
Embodiment 2
[0070] The ratio of raw materials, production process, etc. and other process indicators of Example 2 are the same as those of Example 1, except that the chemical composition content (% by weight) of the tube blank is shown in Table 8:
[0071] Table 8 Chemical composition content (weight %)
[0072]
[0073] From the test results, its chemical composition content meets the design requirements, and its low-magnification inspection of sulfur marks does not exceed grade 1.0, which meets the control requirements. See Table 9 and Table 10 for the mechanical performance test values of qualified heat exchanger steel pipes produced by rolling them.
[0074] Table 9 Mechanical properties, impact energy and grain size detection values
[0075]
[0076] Table 10 Resistance to H 2 S stress corrosion cracking (SSC) and hydrogen induced cracking (HIC) test results
[0077]
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Abstract
The invention discloses a rare-earth-containing wet H2S corrosion resisting steel pipe used in a heat exchanger, and a production method thereof. The invention belongs to the technical field of metallurgy and molding. The steel pipe is prepared from raw materials of, by weight: 90% of blast furnace molten iron and 10% of high-quality scrap steel. A tube blank comprises chemical components of, by weight: 0.03-0.10% of C; 0.10-0.30% of Si; 0.30-0.80% of Mn; no more than 0.014% of P; no more than 0.004% of S; 0.30-0.80% of Cr, 0.10-0.30% of Mo; 0.01-0.05% of Nb; 0.01-0.03% of Ti; 0.01-0.04% of Al, 0.0005-0.0100% of RE, less than 0.10% of Cu, and balance of Fe and undetectable trace elements. The technological process comprises steps of: molten iron pre-treating, smelting, refining, vacuum treating, continuous casting, heating, rolling, perforating, dogging, acid cleaning, phosphorizing, saponifying, cold drawing, heat treating, straightening, nondestructive testing, cutting, and packaging. Mechanical properties of the steel pipe are that: the yield strength is no less than 290MPa, the residual stress is no larger than 60MPa, the impact value is no less than 100J / cm<2>, and the grain size is no less than Grade 8. The product provided by the invention is characterized by high impact toughness, small grain size, and wet H2S corrosion resistance.
Description
1. Technical field: [0001] The invention belongs to the field of ferrous metal smelting and metal pressure processing, and relates to a rare earth-containing steel pipe for a moisture-resistant H2S corrosion heat exchanger and a production method thereof. 2. Background technology: [0002] With the development of my country's national economy, the demand for petroleum products is increasing day by day, and the number of domestically processed imported high-sulfur crude oil is also increasing year by year. The problem of low-temperature, medium-temperature and high-temperature corrosion caused by processing high-sulfur crude oil to equipment is becoming more and more serious, especially low-temperature vulcanization Hydrogen corrosion is a localized destruction of materials, which is more difficult to detect and prevent. Low-temperature wet hydrogen sulfide corrosion mainly includes three damage types: stress corrosion (SSC), hydrogen-induced cracking (HIC) and stress-oriented...
Claims
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