Unlock instant, AI-driven research and patent intelligence for your innovation.

Stitch welding mold for tubular workpiece molding

A technology for welding molds and workpieces, applied in manufacturing tools, welding equipment, auxiliary welding equipment, etc., can solve the problems of high maintenance cost, low utilization rate, and high overall mold core manufacturing cost, and achieve the effect of reducing manufacturing and maintenance costs.

Active Publication Date: 2015-03-11
SHENZHEN PREVAIL TECH
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, the integral mold core made of special alloy material is usually used in the welding mold for forming the metal cylinder. This integral mold core has the following disadvantages: 1. The integral mold core is expensive to manufacture and difficult to process. Huge maintenance costs
The utilization rate of materials is less than 50%, and there is a lot of waste
2. The long-term contact and friction between the workpiece and the mold core will definitely cause permanent wear to the mold core, making the size of the mold core larger or irregular, and it is impossible to process the workpiece
However, the adjustable shrinkage of the mold to the mold core can only be limited to the overall change and the adjustment amount is very small.
As a result, once the mold core is greatly worn, it can no longer be used and must be replaced as a whole
Therefore, the overall service life of the mold is relatively low
3. Due to the requirements of the characteristics of the overall mold core, the mold core must ensure a certain wall thickness, resulting in different workpieces requiring corresponding size mold cores for corresponding processing, and corresponding mold bases for installation, resulting in maintenance of mold manufacturing cost is high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Stitch welding mold for tubular workpiece molding
  • Stitch welding mold for tubular workpiece molding
  • Stitch welding mold for tubular workpiece molding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0022] Below in conjunction with the best embodiment shown in the accompanying drawings, it will be further described in detail.

[0023] Such as figure 1 , figure 2 and Figure 5 As shown, the welding mold for forming cylindrical workpieces of the present invention includes: a tunnel mold base 1, a tunnel mold core 2 and a tunnel guide mold 3 respectively fixed in the front and rear inner cavities of the tunnel mold base 1. The tunnel mold base 1 has a cylindrical inner cavity, a gap 11 is opened in the center of the top, and a guide knife 85 is fixed at the entrance of the tunnel guide mold 3 near the gap 11 . When working, use external power to push the cylindrical workpiece 9 into the tunnel guide mold 3, and after the guide knife 85 accurately positions the welding gap of the workpiece 9, the workpiece 9 is continuously pushed into the tunnel mold core 2. The welding area is welded.

[0024] Such as image 3 and Figure 4 As shown, the special feature of the presen...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A stitch welding mold for tubular workpiece molding comprises a tunnel mold base (1), a tunnel mold core (2) and a tunnel sliding guide mold (3), wherein the tunnel mold core (2) and the tunnel sliding guide mold (3) are respectively fixed in an inner cavity of the tunnel mold base (1). A plurality of grooves (21) are formed in an inner wall surface of the tunnel mold core (2), a panel (5) which is convenient to detach is arranged in each groove (21), the thickness of the panels (5) is larger than the depth of the grooves (21), and a part, protruding from the inner wall surface of the tunnel mold core (2), of each panel (5) defines an arc-shaped inner wall surface which just encircles a tubular workpiece with a specified diameter. The tunnel mold core of the stitch welding mold for the tubular workpiece molding is adaptive to panels with different specifications, and thereby one mold is capable of welding and machining tubular workpieces with different diameters, and after a certain panel is worn, only the worn panel needs to be replaced, the tunnel mold core and other unworn panels do not need to be replaced. In addition, after being recut, the worn panel can also be applicable to a tubular workpiece with a bigger diameter, and the manufacturing cost and the using and maintenance cost of the mold are saved greatly.

Description

technical field [0001] The invention relates to a welding machine, in particular to a welding mold used for seam-welding and forming metal cylinder workpieces. Background technique [0002] At present, a metal cylinder of a certain length is the most commonly used component base in various manufacturing and processing industries, and has a wide range of applications in food packaging, industrial manufacturing, and especially in the compressor industry. In the prior art, the integral mold core made of special alloy material is usually used in the welding mold for forming the metal cylinder. This integral mold core has the following disadvantages: 1. The integral mold core is expensive to manufacture and difficult to process. Maintenance costs are huge. For example, make a core of "shaping seam welding mold" for a cylindrical workpiece with a diameter of Ф125mm. The material must be customized to about Ф180mm*120mm (length). The material is copper as an example: the weight ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/053
Inventor 刘兴伟
Owner SHENZHEN PREVAIL TECH