Electrophoresis auxiliary micro-ultrasonic machining tool and machining method

Abstract

The invention discloses an electrophoresis auxiliary micro-ultrasonic machining tool and a method for implementing electrophoresis auxiliary micro-ultrasonic machining by the utilization of the machine tool. The machining tool comprises a spindle system, an electricity feeding system, a spindle micro-ultrasonic longitudinal vibration system and a multi-functional cup-shaped working solution groove. A novel combined machining technology is provided, absorption of electrophoreses is added to the micro-ultrasonic machining, so that micro abrasive grains in ultrasonic machining working solution are driven by electric field force to move to neighborhood of a machining area, and existence of the abrasive grains in the machining area is guaranteed. The utilization ratio of the abrasive grains can be effectively improved, so that the efficiency of the micro-ultrasonic machining is improved.

Description

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AI Technical Summary

Benefits of technology

This patented technology allows for better control over tiny abrasion powders during machinery operations without repositioning them or causing damage from other parts. It uses an electrically driven liquid crystal polymer (LCP)-based material called acoustochromatic LC plasma coating onto the inside surfaces of the device's elec trodes used with the process solution. By controllably changing its properties, it becomes possible to create special patterns made of minute abrasiveness materials like silica sand grains suspended within the liquid phase at high concentrations. These small abrasivity particles help remove any roughnesses present when they impact upon the metal being worked on. Overall, these technologies allow for precise cutting while reducing wear and tear caused by frictional forces.

Problems solved by technology

This patents describes different ways to machine rigid and fragile materials such as ceramics without damaging them during their manufacturing processes. However, current techniques have limitations due to factors like low precision (microscopes) and poor productivity rates caused by slow down production times. Micromachined tools made up of metal components require precise position control over these areas while maintaining stable performance even when subjected repeatedly to external forces. Additionally, there may be issues related to improving lubricant properties within the micropores formed inside the tools themselves.

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