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Combined compressor titanium-based nano-ceramic coating wear-resistant piston ring

A nano-ceramic and piston ring technology, which is applied in the field of compressors, can solve the problems of affecting the sealing performance of compressors, the inability to obtain initial elasticity, and large gaps, etc., and achieve good solid lubrication characteristics, improve service life, and not easy to wear.

Active Publication Date: 2016-02-17
成都展望能源机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Regarding the sealing of the piston ring, if the outer edge of the piston ring is to closely fit the cylinder mirror surface, the piston ring must obtain a certain effective elasticity, so the piston ring must be made with a cut; if the piston ring does not have a cut, it cannot obtain the initial Elasticity, the piston ring does not necessarily stick to the mirror surface of the cylinder. When the compressor compresses the gas, the high-pressure gas may leak from the gap between the piston ring and the cylinder.
When the piston ring with notch is working normally, due to the notch of the piston ring, the gap at the notch of the piston ring will become larger and larger during long-term use, which will affect the airtightness of the compressor.

Method used

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  • Combined compressor titanium-based nano-ceramic coating wear-resistant piston ring
  • Combined compressor titanium-based nano-ceramic coating wear-resistant piston ring
  • Combined compressor titanium-based nano-ceramic coating wear-resistant piston ring

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] As shown in the figure, a composite compressor titanium-based nano-ceramic coating wear-resistant piston ring includes a main piston ring 1 and an inner auxiliary piston ring 2 . The main piston ring 1 and the inner auxiliary piston ring 2 have the same height, and both include a body made of polytetrafluoroethylene and polyether ether ketone filled in the body. The primary piston ring 1 and the inner secondary piston ring 2 are provided with a cutout 3, and the two cutouts 3 are arranged in a staggered manner. The middle part of the upper end surface of the main piston ring 1 is recessed inward to form a groove, forming a main piston ring 1 with an outer ring side 11 and an inner ring side 12, wherein the height of the outer ring side 11 of the main piston ring 1 is 12 on the inner ring side 2 times the height value, the height value of the inner ring side 12 is equal to the distance value between the outer ring side 11 and the inner ring side 12, and is also equal to ...

Embodiment 2

[0021] When the primary piston ring 1 and the inner auxiliary piston ring 2 in the first embodiment are assembled, the inner ring side 12 of the main piston ring 1 snaps into the groove between the outer ring side 21 and the inner ring side 22 of the inner auxiliary piston ring 2 Inside, the outer ring side 21 of the inner secondary piston ring 2 snaps into the groove between the outer ring side 11 and the inner ring side 12 of the primary piston ring 1 . Due to the height value of the outer ring side 11 on the main piston ring 1, the height value of the inner ring side 12, the distance value between the outer ring side 11 and the inner ring side 12 and the groove between the outer ring side 11 and the inner ring side 12 The ratio of the thickness value of the ring is: 2:1:1:1, the height value of the outer ring side on the inner secondary piston ring 2, the height value of the inner ring side, the distance value between the outer ring side and the inner ring side and the outer...

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PUM

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Abstract

The invention discloses a combined compressor Ti-based nano-ceramic coating film wear-resistant piston ring, comprising a main piston ring and an inner secondary piston ring; the main piston ring and the inner secondary piston ring are combined for use, have the same height and are provided with a notch respectively; the two notches are arranged in a mutually staggered mode; U-shaped unloading slots are arranged at the outer cylindrical surface of the main piston ring; the height of the outer ring sides of the main piston ring is two times that of the inner ring sides of the main piston ring; the height of the outer ring sides of the inner secondary piston ring is half that of the inner ring sides of the inner secondary piston ring; the thicknesses of the inner ring sides and the outer ring sides of the main piston ring and the inner secondary piston ring are same and equal to the distances between the outer ring sides and the inner ring sides. A vulcanized layer with the thickness of 3-7 microns is arranged at the outer cylindrical surface of the main piston ring and is provided with a Ti-based nano-ceramic coating film of 3-5 microns. Gaps of the notches can be effectively blocked and the sealing property of the piston ring is improved.

Description

technical field [0001] The invention relates to the technical field of compressors, in particular to a piston ring structure in a compressor. Background technique [0002] In a reciprocating compressor, a piston ring is usually installed on the piston, and the piston ring is used to seal the gap between the piston and the mirror surface of the cylinder, which mainly plays a sealing role. The existing piston ring mainly has two problems of fast wear and poor sealing performance. [0003] The problem of excessive wear of the piston ring is determined to a certain extent by the improper selection of the piston ring. For the same metal material for grinding, different media have different wear factors for the same formula of filled PTFE rings. ; For the same medium, different grinding metal materials have different wear factors for the same formulation of filled PTFE rings. [0004] Regarding the sealing of the piston ring, if the outer edge of the piston ring is to closely fi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F04B39/00
Inventor 蒋佩之胡进刘宁龚明松
Owner 成都展望能源机械有限公司
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