Hard water-resisting high-performance cold rolling emulsion and preparation method thereof

An emulsion, high-performance technology used in the field of lubrication to solve problems such as increasing the probability of failure and increasing costs

Active Publication Date: 2015-07-15
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] In recent years, on the one hand, with the improvement of the market's requirements for the quality of strip steel and section steel, higher requirements have been put forward for the rolling process of steel products; on the other hand, the imported emulsion brands commonly used by major domestic steel mills are all It is required to use industrial soft water for preparation, which increases the cost to a certain extent and increases the possibility of failure

Method used

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  • Hard water-resisting high-performance cold rolling emulsion and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0007] 1. 1. Extreme pressure type

[0008] Example 1 formula is as follows:

[0009] serial number

component name

Mass percentage%

1

N32

22.5

2

coconut oil

36.0

3

lard

13.5

4

Pentaerythyl Oleate

10.0

5

Modified Phosphate

2.8

6

sulfurized fatty acid ester

4.2

7

vulcanized lard

4.0

8

T702

3.0

9

TX series emulsifier

2.0

[0010] After adding other components in the beaker except emulsifier according to the ratio in the above table, put it into a magnetic stirrer, stir at 75°C at a speed of 3000-4000rpm for 20 minutes, then cool to below 60°C, add emulsifier to Stir at the same speed for 30 minutes to obtain a stable amber transparent oil, which is the prepared emulsified oil. When in use, add tap water to dilute to 3%-5% as needed, fully stir and oscillate evenly to form the desired emulsion. The emulsion prepared by th...

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Abstract

The invention provides a hard water-resisting high-performance cold rolling emulsion and a preparation method thereof, and belongs to the technical field of lubrication. The emulsion is obtained through the steps of compounding a modified phosphate extreme pressure agent with a pentaerythritol oleate oiliness agent, emulsifying with a TX series emulsifier and evenly mixing oil and water; and the ingredients and the diluted concentrations of different additives are adjusted to adapt to the production processes under different rolling conditions. The emulsion is composed of 20.0%-25.0% of machine oil N32, 34.0%-39.0% of coconut oil, 12.0%-16.0% of lard oil, 9.0%-11.0% of pentaerythritol oleate, 2.0%-3.0% of modified phosphate, 4.0%-5.0% of vulcanized fatty acid ester, 3.0%-5.0% of vulcanized lard oil, 2.0%-4.0% of petroleum sodium sulfonate T702, and 2.0%-4.0% of TX series emulsifier by mass percent. The hard water-resisting high-performance cold rolling emulsion has excellent combination properties and environmental friendliness, and is capable of replacing the rolling oil to a certain extent, and therefore, the environmental pollution can be reduced.

Description

technical field [0001] The invention relates to the technical field of lubrication and is used for lubrication in the cold rolling process of plate and strip steel, in particular to a high-performance cold rolling emulsion resistant to hard water and a preparation method thereof. Background technique [0002] In recent years, on the one hand, with the improvement of the market's requirements for the quality of strip steel and section steel, higher requirements have been put forward for the rolling process of steel products; on the other hand, the imported emulsion brands commonly used by major domestic steel mills are all It is required to use industrial soft water for preparation, which increases the cost to a certain extent and increases the possibility of failure. Therefore, finding an emulsion that can adapt to different water qualities is of great significance for saving production costs and improving the competitiveness of domestic emulsions. Contents of the inventio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/04C10N30/06C10N40/20
Inventor 孙建林戈晓达孙桥李岩刘翘楚
Owner UNIV OF SCI & TECH BEIJING
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