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Cooling automatic control method and device for cream emulsifying machine

A technology of automatic control device and emulsifier, which is applied in the direction of temperature control by electric method, auxiliary controller with auxiliary heating device, etc., which can solve the problems affecting product stability and achieve the effect of improving stability

Active Publication Date: 2016-12-28
SHANGHAI LIGHT IND RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the material cooling process for several hours, the disadvantages of the method of manually controlling the opening of the cooling water inlet valve are obvious: firstly, different operators have different operating experiences, which will inevitably affect the stability of the product; secondly The cooling water temperature is greatly affected by external factors (such as outdoor temperature changes, water load changes, and material weights, etc.), and it is impossible for even a skilled operator to completely follow the changes in environmental factors; moreover , according to field statistics, it is found that if the method of manually controlling the opening of the cooling water inlet valve is used, the cooling rate of the material will be quite different from the ideal cooling rate required by the process, and this difference can usually reach more than 20%.

Method used

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  • Cooling automatic control method and device for cream emulsifying machine
  • Cooling automatic control method and device for cream emulsifying machine
  • Cooling automatic control method and device for cream emulsifying machine

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Embodiment Construction

[0027] In view of some of the drawbacks faced by the artificial temperature cooling control method commonly used in the daily chemical cream industry, the embodiment of the present invention proposes a new temperature cooling control method called a gradient cooling control method.

[0028] figure 1 It shows a schematic diagram of a cooling system of a cream emulsifying machine according to an embodiment of the present invention. Reference figure 1 As shown, the cream emulsifying machine cooling system 100 includes a cream emulsifying pot 101, a cooling water inlet pipe 102, a cooling water outlet pipe 103, a water inlet valve 104, a water outlet valve 105, a temperature sensor 106, a controller 107, and a man-machine interface 108 . The cream emulsifying pot 101 is used to store materials. The cooling water inlet pipe 102 and the cooling water outlet pipe 103 are respectively installed on the cream emulsifying pot 101. The water inlet valve 104 is installed on the cooling wate...

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Abstract

The invention relates to a cooling automatic control method and device for a cream emulsifying machine. The method includes the following steps: according to a cooling starting instruction, opening a water outlet valve of a cream emulsifying pot of the cream emulsifying machine and starting a control period; at an initial moment of the control period, acquiring an initial temperature value of a material in a cream emulsifying pot and acquiring a real-time temperature value of the material in the control period; in the control period, calculating a difference value of the real-time temperature value and the initial temperature value and comparing the difference value and a set segmented temperature drop scale; when the difference value is smaller than the segmented temperature drop scale, opening the water inlet valve of the cream emulsifying pot of the cream emulsifying machine, or else closing the water inlet valve of the cream emulsifying pot of the cream emulsifying machine; and when the control period ends, comparing the real-time temperature value and a target temperature value and if the real-time temperature value is larger than the target temperature value, starting a new control period and if the real-time temperature value is smaller than or equal to the target temperature value, ending the process.

Description

Technical field [0001] The invention relates to an automatic control in the daily chemical industry, in particular to a cooling automatic control method and device of a cream emulsifying machine. Background technique [0002] In recent years, the requirements for product quality in the daily chemical industry have become higher and higher. Temperature control is one of the important quality process control links, especially the cooling control process. For different products, the requirements for the cooling rate of materials in different process stages are different. In some process stages, the material temperature is cooled too fast, it is easy to cause the material to crystallize, and even the product characteristics change, and if the temperature is cooled too slowly, it will affect the production efficiency. Under this technological requirement, the usual practice is to manually control the opening of the cooling water inlet valve of the emulsification configuration pot ba...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05D23/30
Inventor 林忠贵方墨阁
Owner SHANGHAI LIGHT IND RES INST