Al-Si-Cu-Zn low-melting-point aluminum-based brazing filler metal and preparing method of Al-Si-Cu-Zn low-melting-point aluminum-based brazing filler metal

An al-si-cu-zn, low melting point technology, applied in the direction of manufacturing tools, welding equipment, metal processing equipment, etc., can solve the problem of difficult processing into wire or foil, poor processing performance, deterioration of solder performance, etc. problems, to achieve good brazing process performance, good wetting and spreading, and a wide range of applications

Inactive Publication Date: 2014-07-23
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for better control over how well molten tin plugs are made during bonding between different materials such as metals or ceramics without causing any damage from high temperatures. It also improves upon existing methods that use expensive fluxes like lead (Pb) due to its higher melting points at these temperatures compared to pure gold). Additionally, this new method uses an improved type called manganese oxide instead of Pt but still maintains excellent wettability on both copper surfaces and other similar substrates. Overall, this innovation provides technical benefits that make joining dissimilar material structures more efficient than current techniques while reducing costs associated therewith.

Problems solved by technology

This patented technical problem addressed in this patents relating to developing new types of alanium based solubility enhancer(solarbide) type solars called BMALSAGa, which allows for better joining between various bases without requiring much energy input during fabrication processes like casting. Additionally, there needs to find ways to create these solders while maintaining certain physical features like cohering bonding property, flow ability, and mechanical work function.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] (1) Ingredients: the mass percentage of aluminum, zinc, magnesium and silicon is 19.95% of aluminum-silicon master alloy, the mass percentage of copper is 50.00% of aluminum-copper master alloy, and the mass percentage of manganese is 9.95% aluminum-manganese master alloy, 10.00% strontium mass percentage aluminum-strontium master alloy as raw materials, according to mass percentage content is copper 17%, zinc 24%, silicon 4.50%, manganese 0.80%, 1.20% magnesium, 0.05% strontium, 52.45% aluminum to prepare the charge;

[0025] (2) Melting and casting: The prepared charge is loaded into the graphite crucible melting furnace in the order of aluminum, aluminum-copper master alloy, aluminum-silicon master alloy, and aluminum-manganese master alloy, and evenly sprinkled with a mass ratio of 1:1 The NaCl-KCl molten salt covering agent was kept at 690 ° C until the charge was completely melted, and the temperature was raised to 720 ° C, then zinc was added, and after melting, ...

Embodiment 2

[0029] (1) Ingredients: Al-Si master alloy with 20.00% mass percentage of aluminum, zinc, magnesium and silicon, aluminum-copper master alloy with 49.95% copper mass percentage, and manganese mass percentage 9.95% aluminum-manganese master alloy, 10.00% strontium mass percentage aluminum-strontium master alloy as raw materials, according to mass percentage content is copper 23%, zinc 20%, silicon 4.00%, manganese 1.20%, 1.00% magnesium, 0.02% strontium, and 50.78% aluminum to prepare the charge;

[0030](2) Melting and casting: The prepared charge is loaded into the graphite crucible melting furnace in the order of aluminum, aluminum-copper master alloy, aluminum-silicon master alloy, and aluminum-manganese master alloy, and evenly sprinkled with a mass ratio of 1:1 The NaCl-KCl molten salt covering agent was kept at 700 ° C until the charge was completely melted, and the temperature was raised to 730 ° C, then zinc was added, and after melting, hexachloroethane containing 0.5...

Embodiment 3

[0034] (1) Ingredients: the mass percentage of aluminum, zinc, magnesium and silicon is 20.00% of aluminum-silicon master alloy, the mass percentage of copper is 49.95% of aluminum-copper master alloy, and the mass percentage of manganese is 10.00% aluminum-manganese master alloy, 9.95% strontium mass percentage aluminum-strontium master alloy as raw materials, according to mass percentage content are copper 23%, zinc 10%, silicon 3.50%, manganese 1.20%, 0.80% magnesium, 0.08% strontium, 61.42% aluminum to prepare the charge;

[0035] (2) Melting and casting: The prepared charge is loaded into the graphite crucible melting furnace in the order of aluminum, aluminum-copper master alloy, aluminum-silicon master alloy, and aluminum-manganese master alloy, and evenly sprinkled with a mass ratio of 1:1 The NaCl-KCl molten salt covering agent was kept at 700 ° C until the charge was completely melted, and the temperature was raised to 720 ° C, then zinc was added, and after melting,...

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Abstract

The invention belongs to the field of welding materials, and discloses Al-Si-Cu-Zn low-melting-point aluminum-based brazing filler metal and a preparing method of the Al-Si-Cu-Zn low-melting-point aluminum-based brazing filler metal. The Al-Si-Cu-Zn low-melting-point aluminum-based brazing filler metal comprises, by mass, 3.50%-4.50% of silicone, 15%-23% of copper, 10%-24% of zinc, 0.80%-1.20% of manganese, 0.80%-1.20% of magnesium, 0.02%-0.08% of strontium and the balance aluminum. Dosing is carried out according to the component contents, then the components are melted in a specific sequence and refined through hexachloroethane two times to carry out casting to obtain an alloy blank, and finally hot rolling is carried out on the alloy blank multiple times to obtain the foil-shaped aluminum-based brazing filler metal. The Al-Si-Cu-Zn low-melting-point aluminum-based brazing filler metal has the advantages of being low in melting point, excellent in brazing technology performance and low in cost, can be widely used for aluminum-based materials, and can be particularly used for brazing Al-Mn alloy materials.

Description

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Claims

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Application Information

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Owner SOUTH CHINA UNIV OF TECH
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