A kind of preparation method of low temperature sintered porous silicon carbide ceramics

A technology of porous silicon carbide and porous ceramics, applied in the field of material science and engineering, can solve the problems of low porosity, product shape limitation, low productivity of sol-gel method, etc., to save energy and improve performance.

Active Publication Date: 2015-08-19
湖北迪洁膜科技有限责任公司
View PDF4 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The foaming method is mainly suitable for the preparation of closed-pore materials, and has high requirements for raw materials, and the process is not easy to control; the sol-gel method has low productivity and the shape of the product is limited; the shape of the product by the organic foam impregnation method is limited, and the product Ingredient density is not easy to control
The method of adding a pore-forming agent is easy to form complex shapes and is convenient for mass continuous production. It has become the main preparation method of silicon carbide porous ceramics for filtration, but its performance is closely related to the type and amount of pore-forming agents and binders, which can easily lead to porosity in products. Poor distribution uniformity, low porosity, low strength

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] (1) Preparation of SiC porous ceramic sintering raw materials

[0016] a. Al 2 o 3 , ZrO 2 、H 3 PO 4 Weigh the materials at a molar ratio of 0.5:0.5:2, add absolute ethanol, mix and grind, and prepare the SiC sintering aid;

[0017] b. Mix and grind SiC powder: SiC sintering aid: absolute ethanol: polyvinyl alcohol according to the mass ratio of 100:8:10:5, and then put it into a constant temperature drying oven to dry to obtain SiC porous ceramic firing raw material;

[0018] (2) Forming of SiC porous ceramic blank

[0019] The SiC porous ceramic firing raw material obtained in step (1) was made into a multi-channel tubular specimen by an extrusion molding machine, and then put into a muffle furnace at 200°C for pre-firing for 2 hours, and cooled with the furnace to produce a multi-channel tubular SiC Porous ceramic blank,

[0020] (3) Firing of SiC porous ceramics

[0021] Put the multi-channel tubular SiC porous ceramic blank prepared in step (2) into a tube ...

Embodiment 2

[0025] (1) Preparation of SiC porous ceramic sintering raw materials

[0026] a. Al 2 o 3 , ZrO 2 、H 3 PO 4 Weigh the materials at a molar ratio of 0.8:0.8:4, add absolute ethanol, mix and grind, and prepare the SiC sintering aid.

[0027] b. Mix and grind SiC powder: SiC sintering aid: absolute ethanol: polyvinyl alcohol according to the mass ratio of 100:9:10:5, and then put it into a constant temperature drying oven to dry to obtain SiC porous ceramic firing raw material.

[0028] (2) Forming of SiC porous ceramic blank

[0029] The raw materials for SiC porous ceramics prepared in step (1) were made into multi-channel tubular specimens by extrusion molding machine, and then put into a muffle furnace at 200°C for pre-firing for 2 hours, and then cooled with the furnace to produce multi-channel tubular SiC Porous ceramic blank,

[0030] (3) Firing of SiC porous ceramics

[0031] Put the multi-channel tubular SiC porous ceramic blank prepared in step (2) into a tube f...

Embodiment 3

[0035] (1) Preparation of SiC porous ceramic sintering raw materials

[0036] a. Al 2 o 3 , ZrO 2 、H 3 PO 4 Weigh the materials at a molar ratio of 0.7:0.6:3, add absolute ethanol, mix and grind, and prepare the SiC sintering aid.

[0037] b. Mix and grind SiC powder: SiC sintering aid: absolute ethanol: polyvinyl alcohol according to the mass ratio of 100:10:10:5, and then put it into a constant temperature drying oven to dry to obtain SiC porous ceramic firing raw material.

[0038] (2) Forming of SiC porous ceramic blank

[0039] The raw materials for SiC porous ceramics prepared in step (1) were made into multi-channel tubular specimens by extrusion molding machine, and then put into a muffle furnace at 200°C for pre-firing for 2 hours, and then cooled with the furnace to produce multi-channel tubular SiC Porous ceramic blank,

[0040] (3) Firing of SiC porous ceramics

[0041]Put the multi-channel tubular SiC porous ceramic blank prepared in step (2) into a tube f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to view more

Abstract

The invention relates to a method for preparing porous silicon carbide ceramic through low temperature sintering. The method comprises the steps of (1) mixing SiC powder, SiC sintering aid, absolute ethyl alcohol and polyvinyl alcohol and then grinding, drying to obtain a SiC porous ceramic sintering raw material; (2) preparing a multi-channel tubular test piece through an extruding forming machine, putting into a 200 DEG C muffle furnace, preburning for 2 hours, and cooling along with the muffle furnace, so as to prepare a multi-channel tubular SiC porous ceramic blank; (3) putting the multi-channel tubular SiC porous ceramic blank prepared in step (2) into a tube furnace, heating up to 200DEG C at the speed of 6 DEG C per minute in a nitrogen atmosphere, then heating up to 1200-1300DEG C at the speed of 9 DEG C per minute, preserving heat for 2 hours, and cooling down to room temperature along with the furnace, so as to prepare the SiC porous ceramic. The method has the beneficial effects of having highly connected voidage and high breaking strength, improving the usability, being capable of sintering at lower temperature, and saving energy.

Description

technical field [0001] The invention belongs to the field of material science and engineering, and in particular relates to a method for preparing low-temperature sintered porous silicon carbide ceramics. Background technique [0002] SiC porous ceramic refers to a ceramic material that has been fired at high temperature and has a large number of interconnected pores. It is widely used in filter materials, catalyst carriers, etc. Compared with organic filter materials, SiC porous ceramics are used as filter materials in environmental protection fields such as sewage treatment and high-temperature gas dedusting. Deformation, high separation efficiency, strong anti-pollution ability, simple operation, easy cleaning and many other advantages will become the key component materials and development trends of membrane separation technology in the field of environmental protection. [0003] Silicon carbide is a non-metallic inorganic compound artificial material bonded by covalent...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C04B38/00C04B35/63C04B35/565
Inventor 徐慢陈常连曹宏石和彬沈凡季家友王树林薛俊王亮赵静祝云
Owner 湖北迪洁膜科技有限责任公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products