Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A preparation method of one-time fired glass-ceramic composite board

A technology of glass-ceramic and glass-ceramic frit, which is applied in the field of architectural ceramics, can solve problems such as the increase of moisture content in adobe, the influence of green body strength, and the inability of glass-ceramic frit particles to bond and fix. Flatness, the effect of improving the yield

Active Publication Date: 2016-03-23
张家港和智珅知识产权有限公司
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in production, the bricks with good cloth are sent to the kiln for preheating in a low negative pressure environment, and the fine particles (especially less than 100 mesh) are easily sucked away due to their light weight, and the glue covering the surface The fixative cannot play a good bonding and fixing effect on the glass-ceramic frit particles
In addition, if the use of glue fixative is applied to the production of once-fired glass-ceramics composite panels, the glue will penetrate into the glass-ceramic frit layer and continue to penetrate into the powder layer of the green body, making the originally dry powder layer absorb The moisture in the glue will affect the strength of the green body, and it will easily break when it is transported to the kiln, which will increase the moisture content of the brick and cause cracks, and the yield and qualified yield will be greatly reduced.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A preparation method of one-time fired glass-ceramic composite board
  • A preparation method of one-time fired glass-ceramic composite board
  • A preparation method of one-time fired glass-ceramic composite board

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1-1

[0028] A method for preparing a once-fired transparent glass-ceramic composite board, comprising the following steps:

[0029] A. Green body stamping and forming: After the green body powder (fineness is 150 mesh) and micropowder powder (fineness is 150 mesh) are layered, punched into a green body with a bottom blank layer and a micropowder layer, wherein the micropowder layer The thickness is 1 / 2 of the thickness of the bottom layer, dry;

[0030] B. Spray water-repellent: Spray a layer of water-repellent layer on the surface of the green body, which is modified polyvinyl alcohol water-repellent (purchased from Jinan Yuekai Chemical Co., Ltd.);

[0031] C. Apply glass-ceramic frit: Spread transparent glass-ceramic frit on the surface of the hydrophobic layer in step B and spray a layer of polyurethane fixative. The thickness of the transparent glass-ceramic frit spread is 2mm, and the amount of fixative 350-450g / m2, such as figure 1 , the adobe made through the steps A, B, ...

Embodiment 1-2

[0036] A method for preparing a once-fired transparent glass-ceramic composite board, comprising the following steps:

[0037] A. Green body stamping and forming: After the green body powder (fineness is 150 degrees) and micropowder powder (fineness is 150 degrees) are layered, punched into a green body with a bottom blank layer and a micropowder layer, wherein the micropowder layer The thickness is 1 / 2 of the thickness of the bottom layer, dry;

[0038] B. Apply glass-ceramic frit: spread transparent glass-ceramic frit on the surface of the body in step A and spray a layer of polyurethane fixative, the thickness of the transparent glass-ceramic frit spread is 2mm, and the amount of fixative is 350-450g / m2;

[0039] The component of every 100kg polyurethane fixative: nonionic polyurethane associative thickener (NaeWoiKorea., Ltd. company, model HIRESOL85) 7.0kg, white carbon black 3.6kg, polyether type GPE defoamer (from Hangzhou Fei Seoul Chemical Industry Co., Ltd. purchas...

Embodiment 2

[0068] A method for preparing a glass-ceramic composite plate with an ice crystal effect by firing once, comprising the following steps:

[0069] A. Green body stamping and forming: After the green body powder (fineness is 70 degrees) and micropowder powder (fineness is 100 degrees) are layered, punched into a green body with a bottom blank layer and a micropowder layer, wherein the micropowder layer The thickness is 1 / 3 of the bottom base layer thickness, dry;

[0070] B. Spray water-repellent: Spray a layer of modified polyvinyl alcohol water-repellent (purchased from Jinan Yuekai Chemical Co., Ltd.) on the surface of the green body;

[0071] C. Apply glass-ceramic frit: spread high-temperature transparent frit particles (purchased from Zibo Huaci Glaze Co., Ltd., 90 mesh) on the surface of the hydrophobic layer in step B and spray a layer of polyurethane fixative to spread high-temperature transparent The thickness of the glass-ceramic frit is 2mm, and the thickness of the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention provides a preparation method of a single fired glass ceramic composite board. The preparation method comprises the following steps: A, green body punch forming; B, spraying of a water repellent; C, glass ceramic frit applying: distributing and spreading the glass ceramic frits on the surface of a water repellent layer in the step B and spraying a layer of polyurethane fixing agents, wherein the polyurethane fixing agents are prepared from the following components by mass fraction: 6.5-7.5% of nonionic polyurethane associative thickening agent, 3.2-4.4% of white carbon black, 1-1.5% of defoaming agent, 0.3-1.3% of dispersing agents and the balance of solvents; D, firing, feeding the green body into a kiln and firing at a temperature of 1200-1300 DEG C; and E, polishing and grinding, thus obtaining the finished product of the glass ceramic composite board. The preparation method has the beneficial effects that the adverse effects of a preheating zone of the kiln on the adsorption effects of the glass ceramic frits can be avoided and the product yield can be increased; the effects of the fixing agents on the green body strength can be avoided by using the water repellent in the scheme.

Description

technical field [0001] The invention relates to the technical field of building ceramics, in particular to a preparation method of a once-firing glass-ceramic composite plate. Background technique [0002] The glass-ceramic composite board is a new type of composite board that combines a layer of glass-ceramic on the surface of the ceramic tile. Because the surface is a glass-ceramic layer, it is completely antifouling and easy to clean and maintain. At present, the glass-ceramic frit is mainly covered with a certain thickness of glass-ceramic frit (particle size is 15-150 mesh) on the body surface or glaze surface by means of cloth, and a layer of fixing agent is sprayed to fix the particles on the surface of the body. The surface of the green body is reprocessed after firing. The quality of the glass-ceramic frit directly determines the flatness of the brick and the decorative effect of the brick. The fixing agent used in the prior art is only ordinary glue and water. Mix...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C04B41/89
Inventor 朱培祺朱丽萍陈海云骆雪华刘江锋
Owner 张家港和智珅知识产权有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com