Method for diagnosis of damage of aluminum electrolytic tank

A technology for aluminum electrolytic cells and breakage, which is applied in the field of aluminum electrolytic cells, can solve problems such as low success rate, economic loss, and large impact of manual detection of the furnace bottom, and achieve the effect of ensuring the safety of electrolysis and being easy to implement

Active Publication Date: 2015-06-17
广西信发铝电有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are many deficiencies in this diagnostic method: first, there are many factors that cause the increase of iron and silicon content, it is difficult to accurately diagnose whether the increase is caused by the damage of the electrolytic cell, and it is also impossible to find the specific damage location; second, in the early stage of damage, The local temperature difference is not obvious, and it is difficult to find the damage point; the third is that manual exploration of the furnace bottom is greatly affected by human factors such as experience, and the success rate is low
If the electrolytic cell is damaged but is not detected in time, there will be major safety hazards such as furnace leaks; if the electrolytic cell is controlled or stopped once the iron and silicon content rises, it will waste huge manpower and material resources, causing unnecessary necessary economic loss

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Taking a certain aluminum electrolytic cell (240KA) as an example, the iron content in the liquid aluminum in this tank continues to rise, the temperature of steel rods, etc. have not reached the prevention and control standards, and the specific damage location is unknown, so apply the damage diagnosis method for aluminum electrolytic cells introduced in this invention In the method b in step 4, the damaged position can be found. details as follows.

[0030] The measured data are as follows: (C 1n : Equidistant pressure drop of normal cathode steel bar, unit mV, C 2n : Diagnosing the equidistant pressure drop of the cathode steel rod, in mV)

[0031] Table 1

[0032] A side cathode serial number

8

9

10

11

12

13

14

15

16

C 1n

10.2

10.2

11.8

11.1

10.2

10.2

10.2

9.1

9.1

C 2n

7.1

8.2

9.6

9.6

10.2

8.2

7.1

7.2

5.4

[0033] The measured...

Embodiment 2

[0039] The content of iron and silicon in a certain electrolytic cell continues to rise. By comparing and analyzing the steel rod temperature, furnace bottom temperature, and equidistant pressure drop of the cathode steel rod, it is found that the steel rod temperature continues to rise, and the damage of the aluminum electrolytic cell introduced by the present invention Method a in Step 4 of the diagnosis method can find the damaged location.

[0040] The measured data are as follows: (A 1n Indicates the temperature of the nth group of steel rods in the normal production state of the aluminum electrolytic cell, A 2n Indicates the temperature of the nth group of steel rods when the aluminum electrolytic cell is diagnosed, in °C)

[0041] table 3

[0042] Cathode Steel Rod Group No.

1

2

3

4

5

6

7

8

A 1n

222

236

225

221

225

227

236

239

A 2n

316

288

271

250

231

233

...

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PUM

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Abstract

The invention provides a method for diagnosis of damage of an aluminum electrolytic tank, wherein the method includes the following steps: establishing normal data of a normal production period of the aluminum electrolytic tank; measuring diagnosis data whether the aluminum electrolytic tank is diagnosed to be damaged or not; utilizing the data measured in the former two steps, and calculating correction data; and analyzing the correction data, and determining whether the aluminum electrolytic tank is damaged and determining a specific damaged position. Compared with the related technology, the method for diagnosis of the damage of the aluminum electrolytic tank is easy to realize, can accurately determine the damage position of the aluminum electrolytic tank, ensures the electrolytic safety, and achieves energy saving and efficiency increasing.

Description

【Technical field】 [0001] The invention relates to the technical field of aluminum electrolytic cells, in particular to a method for diagnosing the damage of aluminum electrolytic cells. 【Background technique】 [0002] In order to ensure the safety of the electrolytic series and achieve energy saving and efficiency enhancement, the electrolytic aluminum industry urgently needs to accurately judge the location of the damaged point of the electrolytic cell, so that it can be effectively repaired after the damage and stable operation and maintenance after repair, so as to prolong the life of the cell. [0003] The traditional damage groove location measurement is a late monitoring method. When it is found that the content of iron and silicon in the aluminum liquid has increased, the temperature of the steel rod is measured by the temperature difference method to initially judge the damaged part, and then the bottom of the furnace is manually probed to finally determine the size ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25C3/06
CPCC25C3/08
Inventor 姚翩翩洪波敬叶灵
Owner 广西信发铝电有限公司
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