Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of heating wire material and its preparation method

A heating wire and weight percentage technology, applied in the field of heating wire materials and their preparation, can solve the problems of heating wires that are not suitable for lighters and have a short service life, and achieve the effects of long service life, improved service life and small cross-sectional area.

Active Publication Date: 2017-11-24
上海申颛线缆有限公司
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But the product of this invention has a short service life and is not suitable for use as a heating wire for lighters

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of heating wire material and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Raw material weight percentage composition:

[0029] C: 0.20%, Mn: 0.40%, P: 0.03%, S: 0.04%, Re: 0.6%, Mg: 0.4%, Sn: 0.3%, Si: 0.75%, Cr: 6.5%, Mo: 0.60%, Be: 3.0%, Zr: 0.40%, Ti: 0.35%, Eu: 0.20%, Tb: 0.10%, and the rest is Fe.

[0030] Prepared by:

[0031] (1) Add Fe, Mn, Re, Mg, Sn, Cr, Mo, Be, Zr, Ti, Eu, Tb to be smelted into the vacuum chamber of the water-cooled copper crucible, vacuumize, and sinter at a temperature of 955°C molten.

[0032] (2) Add C, P and S at the same time and stir evenly under vacuum conditions, then add Be and Si at the same time, stir evenly again, and keep warm for 26 minutes, stir evenly, and draw wires under vacuum conditions.

[0033] (3) Under the condition of helium pressurization of 47Mpa, cool to 720°C at a cooling rate of 44°C / min, keep warm for 26min, and then drop to room temperature at a cooling rate of 44°C / min to obtain a finished heating wire material. The diameter of the heating wire material prepared under this cond...

Embodiment 2

[0035] Raw material weight percentage composition:

[0036] C: 0.10%, Mn: 0.40%, P: 0.03%, S: 0.03%, Re: 0.40%, Mg: 0.40%, Sn: 0.30%, Si: 0.50%, Cr: 4.0%, Mo: 0.45%, Be: 3.0%, Zr: 0.30%, Ti: 0.30%, Eu: 0.20%, and the rest is Fe.

[0037] Prepared by:

[0038] (1) Put the Fe, Mn, Re, Mg, Sn, Cr, Mo, Be, Zr, Ti, Eu to be smelted into the vacuum chamber of the water-cooled copper crucible, vacuumize, and melt at the sintering temperature of 930°C.

[0039] (2) Add C, P and S at the same time and stir evenly under vacuum conditions, then add Be and Si at the same time, stir evenly again, keep warm for 20min, stir evenly, and draw wires under vacuum conditions.

[0040] (3) Under the condition of helium pressurization of 40Mpa, cool to 720°C at a cooling rate of 40°C / min, keep warm for 20min, and then cool down to room temperature at a cooling rate of 40°C / min to obtain the finished heating wire material. The diameter of the heating wire material prepared under this condition is...

Embodiment 3

[0042] Raw material weight percentage composition:

[0043] C: 0.20%, Mn: 0.70%, P: 0.04%, S: 0.04%, Re: 0.60%, Mg: 0.60%, Sn: 0.40%, Si: 1.0%, Cr: 6.5%, Mo: 0.65%, Be: 4.0%, Zr: 0.40%, Ti: 0.40%, Eu: 0.30%, Tb: 0.30%, and the rest is Fe.

[0044] Prepared by:

[0045](1) Put Fe, Mn, Re, Mg, Sn, Cr, Mo, Be, Zr, Ti, Tb, Eu to be smelted into the vacuum chamber of the water-cooled copper crucible, vacuumize, and sinter at 960°C molten.

[0046] (2) Add C, P and S at the same time under vacuum conditions and stir evenly, then add Be and Si at the same time, stir evenly again, keep warm for 50min, and draw wire into shape under vacuum conditions.

[0047] (3) Under the condition of pressurizing 40Mpa with krypton gas, cool to 720°C at a cooling rate of 50°C / min, hold for 50 minutes, and then cool down to room temperature at a cooling rate of 50°C / min to obtain a finished heating wire material. The diameter of the heating wire material prepared under this condition is 0.10mm; t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
electrical resistivityaaaaaaaaaa
diameteraaaaaaaaaa
Login to View More

Abstract

The invention provides a heating wire material and a preparation method thereof. A heating wire is applied to a heating wire material of a lighter. The diameter of the heating wire material is 0.08mm to 0.12mm; the mean resistance temperature coefficient of the heating wire material at 0-100 DEG C is 4,000*10<-6> / DEG C to 4500*10<-6> / DEG C; the resistivity of the heating wire material is 0.6[mu]omega.m to 0.8[mu]omega.m; the heating wire material comprises the following components: C, Mn, P, S, Re, Mg, Sn, Si, Cr, Mo, Be, Zr, Ti, Re and the balance of Fe; and the cumulative service lifetime of the heating wire material is 9,000 hours to 10,000 hours. The heating wire material is scientific in proportion; and the prepared heating wire is long in service lifetime, not easy to deform in a high-temperature condition, small in cross-sectional area, high in heating efficiency, energy-saving, environment-friendly and safe in use.

Description

technical field [0001] The invention belongs to the field of electric heating elements, and in particular relates to a heating wire material and a preparation method thereof. Background technique [0002] Heating wire / electric heating wire heater is the earliest and most common heater among electric heaters, such as electric furnaces, electric ovens, constant temperature incubators, electric heating jackets, etc. used in laboratories. For civilian use, such as bread oven, hair dryer, electric iron, etc. This type of electric heater has the characteristics of simple structure, simple heating principle and convenient temperature control. The most common failure in use is that the heating wire is broken and damaged. It is generally believed that the heating wire in the heating element is in a high temperature state for a long time, the surface will be oxidized to varying degrees, the outer diameter will gradually become thinner, and finally it will be scrapped due to the decr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H05B3/12F23Q7/22C22C38/28
Inventor 林月瑜
Owner 上海申颛线缆有限公司