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A processing method for improving the yield and quality of resistant dextrin

A technology of resistant dextrin and a processing method, which is applied in the field of starch deep processing, can solve the problems of reducing product yield, production efficiency, waste of glucose syrup, etc., and achieves improving product yield and product quality, and improving content and product yield. , the effect of improving the effect and uniformity

Active Publication Date: 2019-02-19
武汉隆丰园生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the low bulk density, poor heat transfer and fluidity of starch raw materials, it is not conducive to the scorching gelatinization reaction, resulting in uneven acid-heat reaction of starch, long reaction time, poor product quality and low yield in the existing resistant dextrin production method. low level problem
At the same time, in the production process of resistant dextrin in the prior art and preparation method, the by-products including glucose, maltose, maltotriose and other components have a high proportion, and the raw materials are not effectively utilized, which increases the production cost and reduces the product yield. Rate
In addition, the products produced by the prior art contain relatively high components such as glucose and oligosaccharides, which is not conducive to the application of the product in food for patients such as diabetes
Although there is a patent to further ferment or separate the glucose produced after enzymatic hydrolysis for sale, this method can improve the purity of resistant dextrin, but it will cause a lot of waste of glucose syrup and increase the production cost
In order to improve the uniformity of charcoal gelatinization reaction, there is a patent to add river sand in the reaction process, although it can improve thermal conductivity and uniformity of reaction, but it increases the volume of the reactor and the difficulty of operation, reducing the production efficiency

Method used

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  • A processing method for improving the yield and quality of resistant dextrin

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A processing method for improving the yield and quality of resistant dextrin, using cornstarch as a raw material, is characterized in that the specific steps are as follows:

[0036] (1) Sugar spraying treatment: Spray the hydrochloric acid solution of concentration 1.2% after the cornstarch raw material is pre-dried to the water content of 4%. The spraying amount of liquid is 30% of starch raw material weight after drying;

[0037] (2) Granulation treatment: pre-dry the cornstarch raw material after the sugar spraying treatment in step (1) to a water content of 15% at 80°C, and then granulate it into corn with a particle size of 100 mesh by a dry granulator starch granules, and dry them to a moisture content of 3%;

[0038] (3) The first scorched gelatinization: the dried cornstarch granules in step (2) are heated outside the container by dry heat steam to a high temperature of 120°C, and treated at this temperature for 300 minutes to make the cornstarch and The suga...

Embodiment 2

[0046] A processing method for improving the output rate and quality of resistant dextrin, using wheat starch as a raw material, is characterized in that the specific steps are as follows:

[0047] (1) Sugar spraying treatment: soaking the wheat starch raw material with a concentration of 0.05% in a compound acid solution for 30min, the compound acid solution is compounded by hydrochloric acid and citric acid according to the ratio of 5:1 by weight, the compound acid solution The weight ratio to the starch raw material is 3:1; then the wet starch raw material is separated by centrifugation, and the wet starch raw material is dried at 90°C to a water content of 8%, and then sprayed with a concentration of 50% Sugar solution, the spraying amount of the sugar solution is 20% of the starch raw material weight after drying;

[0048] (2) Granulation treatment: Pre-dry the wheat starch raw material after the sugar spraying treatment in step (1) to a water content of 10% at 60°C, and ...

Embodiment 3

[0058] A processing method for improving the output rate and quality of resistant dextrin, using rice starch as a raw material, is characterized in that the specific steps are as follows:

[0059] (1) Sugar spraying treatment: Soak the rice starch raw material with a sulfuric acid solution with a concentration of 0.05% for 10-90min. The weight ratio of the sulfuric acid solution to the rice starch raw material is 2:1, and then filter the separated wet starch raw material. Dried to a water content of 6%, and then sprayed with a concentration of 60% sugar solution, the spray amount of the sugar solution was 30% of the weight of the dried rice starch raw material;

[0060] (2) Granulation treatment: pre-dry the rice starch raw material after the sugar spraying treatment in step (1) to a water content of 16% under the condition of 90°C, and then granulate it into starch granules with a particle size of 20 meshes by a granulator, and dry it to a moisture content of 5%;

[0061] (3...

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Abstract

The invention provides a processing method for improving the yield and the quality of resistant dextrin. The processing method comprises the following steps in sequence: performing acid treatment and spraying sugar liquid on starch serving as a raw material; granulating and drying the starch; coking and gelatinizing for the first time; spraying the sugar liquid for the second time; coking and gelatinizing for the second time; performing enzyme hydrolysis; performing chromatographic column decolorization and desalination; desugaring, refining and drying to obtain the resistant dextrin, wherein the sugar liquid obtained in the steps of desugaring and refining is concentrated to serve as the raw sugar liquid for spraying the sugar liquid for the first time and spraying the sugar liquid for the second time. According to the processing method, the sugar liquid separated in the steps of desugaring and refining is concentrated to serve as the raw sugar liquid and is mixed with the starch, so that the product yield is improved by 10 percent to 30 percent; the production cost is reduced; the uniformity degree of heat treatment is improved effectively, and the coking and gelatinizing effect and uniformity are improved by increasing a granulating process.

Description

technical field [0001] The invention belongs to the field of starch deep processing, in particular to a processing method for improving the output rate and quality of resistant dextrin. Background technique [0002] The research on resistant dextrin originated in Japan in the 1990s. It is a low-molecular water-soluble dietary fiber prepared from natural starch. It has low viscosity, low calorie, low sweetness, high solubility and good processing stability. In addition, it also plays an important role in regulating the physiological functions of the human body, such as lowering blood sugar, regulating blood lipids, and controlling body weight. Therefore, resistant dextrin has been widely used as food and food accessories in various foods such as beverages, jams, candies, dairy products, cereal foods, and functional foods. [0003] At present, the industrial and patented resistant dextrin production process uses various starches as raw materials, heats and reacts at high temp...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C12P19/20C12P19/14C12P19/04C08B30/18
CPCC08B30/18C12P19/04C12P19/14C12P19/20
Inventor 刘良忠黄婷朱哲刘小鹏王晶
Owner 武汉隆丰园生物科技有限公司
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