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Method for preparing forklift parking brake disc

A technology for parking brakes and brake discs, which is applied to coatings and devices for coating liquid on the surface, etc. It can solve the problems of frequent replacement, high wear rate, and increased maintenance costs, and achieves improved production costs and use efficiency. Good toughness and stiffness

Inactive Publication Date: 2016-08-24
HEFEI HEAN MACHINERY MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, the steel used for the production of brake discs is ordinary low-medium content alloy steel, because these brake discs are generally frequent moving parts in terms of function, with high wear rate and frequent replacement, which increases maintenance costs; looking for It is very important to find a low-medium content alloy steel that improves hardness and wear resistance, and has high heat resistance on the surface of the part.

Method used

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Examples

Experimental program
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Effect test

Embodiment Construction

[0013] A method for preparing a forklift parking brake disc, comprising the following process steps:

[0014] 1), the smelting process, the smelting process uses the intermediate frequency furnace for electroslag remelting process smelting, adding ferrochrome, scrap steel, scrap aluminum, and 0.4-0.5% of the scrap steel quality smelting additives to the intermediate frequency furnace with a weight ratio of 2:6:1 Medium mixing heating and melting, when the temperature reaches 900°C-940°C, feed 1.3-1.8L / min nitrogen and hydrogen mixed gas into the intermediate frequency furnace for 20-30min;

[0015] 2) Preheat the brake disc blank first, the preheating temperature is 320-350°C, the preheating speed is 1.2-1.5°C / min, the ammonia gas is heated to 680°C-700°C through the spiral pipe, and the ammonia gas is passed through Heating to precipitate nitrogen molecules, adding sodium thiosulfate to the mixer, and keeping the temperature within 650 ° C ~ 720 ° C, and applying an atmospher...

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PUM

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Abstract

The invention discloses a method for preparing a forklift parking brake disc. The method includes the following process steps that a smelting process is adopted, and an intermediate frequency furnace is used for electroslag remelting process smelting in the smelting process; ferrochromium, scrap steel and scrap aluminum with the weight ratio of 2:6:1 together with smelting additive with the scrap steel mass of 0.4%-0.5% are added into the intermediate frequency furnace to be mixed, heated and melted; when the temperature reaches 900-940 DEG C, mixed gas of nitrogen and hydrogen is connected into the intermediate frequency furnace at the rate of 1.3-1.8L / min, and the time is 20-30 min. By means of the reasonable smelting process, nitriding process and curing process, defects in the prior art are overcome, a bolt gasket material with good toughness and rigidity is obtained, production cost is obviously reduced and using efficiency is obviously improved.

Description

technical field [0001] The invention relates to the field of auto parts, in particular to a method for preparing a forklift parking brake disc. Background technique [0002] The forklift parking brake disc is an important part of the forklift braking system. It not only has high requirements on structural strength and function, but also is equally important in mechanical processing. Such requirements are not only to meet the basic conditions for automobile use, but also to ensure safety Reliable guarantee for extended service life. [0003] In the prior art, the steel used for the production of brake discs is ordinary low-medium content alloy steel, because these brake discs are generally frequent moving parts in terms of function, with high wear rate and frequent replacement, which increases maintenance costs; looking for It is very important to find a medium-low content alloy steel that improves hardness and wear resistance, and has high heat resistance on the surface of ...

Claims

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Application Information

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IPC IPC(8): C22C33/06C23C8/26B05D1/06
CPCC22C33/06B05D1/06C22C33/006C23C8/26
Inventor 陈卫平陈劲杨月琴张兴军汪兴娟
Owner HEFEI HEAN MACHINERY MFG
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