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A Flange Taper Correction Method After Tower Flange Welding

A flange welding and tower technology is applied in the field of flange taper correction after tower flange welding. Correction effect, effect of reducing production cost

Active Publication Date: 2017-12-26
FUJIAN FUCHUAN YIFAN NEW ENERGY EQUIP MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this way, although the taper of the flange can also be corrected, the accuracy of the correction is difficult to grasp, and often requires multiple pyrotechnic corrections to meet the corresponding taper requirements, resulting in prolonged production time and increased production costs.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A method for correcting the taper of a flange after the flange of a tower is welded, the specific correcting steps are as follows:

[0018] After cooling the welding position between the tower flange and the wind power tower (in this example, the wall thickness of the tower is 40mm), use the EasyLaser laser measuring instrument to measure the taper of the flange; according to the measurement report of the flange leveling instrument, measure the Make a mark on the arc section where the value is out of tolerance, and then use a baking gun to carry out flame straightening in the heating zone corresponding to the marked position. The temperature of the flame straightening is 640°C, and the heating zone is from the centerline of the weld seam to the cylinder side In the area of ​​the weld fusion line, the arc length of the corresponding flame correction should be consistent with the length of the out-of-tolerance arc section of the flange. It is forbidden to heat the flange o...

Embodiment 2

[0027] A method for correcting the taper of a flange after the flange of a tower is welded, the specific correcting steps are as follows:

[0028] After cooling the welding position between the tower flange and the wind power tower (in this example, the wall thickness of the tower is 25mm), use the EasyLaser laser measuring instrument to measure the taper of the flange; according to the measurement report of the flange leveling instrument, measure the Make a mark on the arc section where the value is out of tolerance, and then use a baking gun to carry out flame correction in the heating zone corresponding to the marked position. The temperature of the flame correction is 620°C, and the heating zone is from the centerline of the weld seam to the cylinder side In the area of ​​the weld fusion line, the arc length of the corresponding flame correction should be consistent with the length of the out-of-tolerance arc section of the flange. It is forbidden to heat the flange on the ...

Embodiment 3

[0037] A method for correcting the taper of a flange after the flange of a tower is welded, the specific correcting steps are as follows:

[0038] After cooling the welding position between the tower flange and the wind power tower (in this example, the wall thickness of the tower is 15mm), use the EasyLaser laser measuring instrument to measure the taper of the flange; according to the measurement report of the flange leveling instrument, measure the Make a mark on the arc section where the value is out of tolerance, and then use a baking gun to carry out flame correction in the heating zone corresponding to the marked position. The temperature of the flame correction is 600 °C, and the heating zone is from the centerline of the weld seam to the cylinder side In the area of ​​the weld fusion line, the arc length of the corresponding flame correction should be consistent with the length of the out-of-tolerance arc section of the flange. It is forbidden to heat the flange on the...

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Abstract

The invention discloses a flange conicity correction method after welding between a tower drum and a flange. The correction method comprises following steps: utilizing an Easy Laser laser measuring instrument to measure flange conicity after cooling welding positions of the tower drum, the flange and a wind electricity tower drum; labeling an arc section with flange measurement value out of tolerance based on the measurement report of a flange leveling instrument and utilizing a baking gun to perform flame straightening operation in a heating zone corresponding to a labeling position with the temperature for flame straightening being 600-650 DEG C, wherein the heating zone is the one from a weld center line to a side weld fusion line of a drum bottom, the arc length of flame straightening is the same with that of out-of-tolerance for the flange, and the flange is prevented from being heated on the flange side or prevented from being directly heated. The flange conicity correction method after welding between the tower drum and the flange has following beneficial effects: clear requirements are brought forward for flame properties and distance between flame and a workpiece; parameters of different kinds of fireworks are set; and according to the correction method, flange conicity can be corrected once so that the flange conicity can meet the demand for production.

Description

technical field [0001] The invention relates to a correction method, in particular to a method for correcting the taper of a flange after a tower flange is welded. Background technique [0002] In recent years, in order to achieve sustainable development and use of green energy, wind power has been widely used. As the infrastructure of wind power generation, the tower tube must strictly control the welding deformation during the welding process with the flange, and the flange is required to be inclined inside and flat outside. At present, after the welding of the tower and the flange is completed, after the welding position is cooled, it is necessary to use corresponding instruments and equipment to measure the taper of the flange, and then perform pyrotechnic correction on the position where the measured value is out of tolerance. In the usual pyrotechnic straightening process, there are clear requirements for the flame straightening temperature of the flange taper, but th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/00
CPCB23K37/00
Inventor 王磊沈伟吴斌勇
Owner FUJIAN FUCHUAN YIFAN NEW ENERGY EQUIP MFG CO LTD
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