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Production process of solar bracket components

A production process, solar technology, applied in the direction of electrical components, semiconductor devices, final product manufacturing, etc., can solve the problems of low assembly efficiency, low efficiency, low production efficiency, etc., to avoid manual welding mistakes, reduce production processes, The effect of improving productivity

Active Publication Date: 2017-06-20
JIANGYIN YONGJIA NEW ENERGY TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The strength and toughness of the bracket, guide rail, and frame in the solar cell module directly affect the quality of the solar bracket. However, in the past, the bracket, guide rail, and frame of the solar frame assembly need to be processed at different stations during production, resulting in production low efficiency
[0004] The battery board in the solar cell module is spliced ​​by crystalline silicon solar cells. The cell needs to be provided with positive and negative electrodes on it, and two adjacent cells are connected by electrodes. The assembly steps of the previous solar cell module Most of them are completely done manually. Such assembly efficiency is not high, and the quality of the assembled solar cell modules is not high. At the same time, the previous process also has the following disadvantages:
[0005] 1. As one of the optional electrodes, the tin-copper strip needs to be manually welded on the two battery sheets, and the manual welding method is not only slow, but also prone to welding errors, resulting in low quality of the battery sheets
[0006] 2. After the batteries and the tin-copper strips are welded, multiple batteries need to be connected in series. In the past, the batteries were picked up and placed one by one manually, but the efficiency of this operation is low; at the same time, after the batteries are connected in series It needs to be sent to the inspection station for inspection, and it also needs to be carried manually, which takes a lot of time to pick up and place, resulting in low production efficiency
[0007] 3. The previous framing machine needs to manually frame, glue, and cure the four sides of the solar cell module in four steps. Such a process is complicated and the production efficiency is low.

Method used

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  • Production process of solar bracket components
  • Production process of solar bracket components
  • Production process of solar bracket components

Examples

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Embodiment Construction

[0049] see Figure 1 to Figure 13 , the present invention relates to a production process of a solar bracket assembly, the equipment used in the process includes a plate forming machine 1, a profile punching machine 2, a shearing machine 3, a punching machine 4, a welding machine 5, an assembly bracket 6, a laminating machine 7 and framing machine 8.

[0050] Wherein the plate forming machine 1 comprises a plate winding roller 1.1 and a bracket 1.2, the metal plate for making a solar frame and a support is wound on the plate winding roller 1.1, and the support 1.2 is arranged on the rear side of the plate winding roller 1.1, the support 1.2 is placed horizontally, the top of the bracket 1.2 is provided with a sheet rail 1.3, the end of the sheet on the sheet winding roller 1.1 is clamped and passes through the sheet rail 1.3, the sheet rail 1.3 is placed horizontally from front to back, and the sheet rail 1.3 There are multiple rows of side pressure rollers 1.4 on both sides ...

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Abstract

The invention relates to a solar energy support assembly production technology. The production technology provided by the invention is characterized in that a support, a guide rail, and a frame are produced by one production line, and therefore production efficiency is high; and at the same time, an automation device is adopted to assemble a cell panel, and then the production efficiency is improved; all of the devices are connected together by rails, and then continuous high-efficiency production is realized, and at the same time, an automatic welding machine is used to replace manual welding, and therefore errors caused by the manual welding are prevented, and quality of cell pieces is improved, and at the same time, the welding machine also adopts double-station operation, and then welding efficiency is higher; the assembly support is used to arrange a mounting function and a detecting function on the same station, and then production processes are reduced, and the assembly support is used for carrying out the welding operation by arranging a row of cell pieces integratedly on a fixing bench in a sucked manner by a sucking disc, and therefore the production efficiency is improved; a frame assembly machine is capable of assembling a frame with four sides once, and at the same time, glue injecting operation is completed, and therefore the production efficiency is improved.

Description

technical field [0001] The invention relates to a production process of a solar support assembly, belonging to the technical field of photovoltaic power generation. Background technique [0002] As a low-carbon renewable energy source, solar energy can be used for free, without transportation, and has no pollution to the environment. Compared with conventional energy sources, it is easy to use and low in cost. Solar photovoltaic panel components are used to directly convert solar energy into electrical energy, supply power to electrical equipment or transmit electrical energy to the grid, and meet the needs of today's society for electrical energy. [0003] The strength and toughness of the bracket, guide rail, and frame in the solar cell module directly affect the quality of the solar bracket. However, in the past, the bracket, guide rail, and frame of the solar frame assembly need to be processed at different stations during production, resulting in production low efficie...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L31/18
CPCH01L31/1876Y02E10/50Y02P70/50
Inventor 胡永建陈绍国
Owner JIANGYIN YONGJIA NEW ENERGY TECH CO LTD