Wear-resistant composite spraying micropowder and wear-resistant composite coating and preparation method thereof

A composite coating and micropowder technology, applied in the coating, metal material coating process, fusion spraying, etc., can solve the problems of weak bonding between the coating and the substrate, affecting the performance of the coating, and forming a tightly bonded interface. Achieve the effects of improving industrial production efficiency, facilitating automatic production, and increasing binding force

Active Publication Date: 2019-04-02
FUNIK ULTRAHARD MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the industrial manufacturing industry, many workpieces cause surface failure due to local wear and corrosion on the surface, such as the wear of die steel, the wear of steel plates in the mining and metallurgical industry, the wear of the inner wall of the pipeline in thermal power plants, the blades of wind turbines, Building material crushing equipment, etc., will often be repaired or even scrapped directly due to surface wear and corrosion of the workpiece, resulting in huge economic losses
In the prior art, thermal spraying or electroplating is usually used to coat a layer of superhard wear-resistant layer such as diamond, cubic boron nitride and other materials on the surface of the workpiece, but due to the gap between a single diamond, cubic boron nitride and the substrate Poor wettability leads to weak bonding between the coating and the substrate. At the same time, in the thermal spraying process, a single cubic boron nitride micropowder is prone to phase change, and it is difficult to form a tightly bonded interface with the substrate, which directly affects the coating. performance

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The present embodiment provides a kind of wear-resistant composite spraying micropowder, and it comprises the raw material of following mass percent:

[0021] Cubic boron nitride composite fine powder 60%, metal wear-resistant additive 3%, Co fine powder 37%, wherein the metal wear-resistant additive is composed of Cr fine powder and Mo fine powder with a mass ratio of 5:1, and the cubic nitride The boron composite fine powder is prepared by wrapping a titanium layer on the cubic boron nitride fine powder, and the mass percentage of titanium in the cubic boron nitride composite fine powder is 8%.

[0022] The above-mentioned wear-resistant composite spraying powder is obtained through the following steps:

[0023] Firstly, the chemical evaporation method is used to coat a layer of metal titanium on the surface of the cubic boron nitride micropowder to prepare cubic boron nitride composite micropowder with a particle size of 5 microns to 15 microns;

[0024] Then mix th...

Embodiment 2

[0029] The present embodiment provides a kind of wear-resistant composite spraying micropowder, and it comprises the raw material of following mass percent:

[0030] Cubic boron nitride composite fine powder 50%, metal wear-resistant additive 1%, Co fine powder 49%, wherein the metal wear-resistant additive is composed of Cr fine powder and Mo fine powder with a mass ratio of 3:1, and the cubic nitride The boron composite fine powder is prepared by wrapping a titanium layer on the cubic boron nitride fine powder, and the mass percentage of titanium in the cubic boron nitride composite fine powder is 3%.

[0031] This embodiment also provides a preparation method of wear-resistant composite spraying powder, and the specific steps are the same as those in Embodiment 1. This embodiment also provides a method for preparing a wear-resistant composite coating, and the specific steps are the same as those in Embodiment 1.

[0032] This embodiment also provides a wear-resistant compo...

Embodiment 3

[0035] The present embodiment provides a kind of wear-resistant composite spraying micropowder, and it comprises the raw material of following mass percent:

[0036] Cubic boron nitride composite fine powder 27%, metal wear-resistant additive 3%, Co fine powder 70%, wherein the metal wear-resistant additive is composed of Cr fine powder and Mo fine powder with a mass ratio of 4:1, and the cubic nitride The boron composite fine powder is prepared by wrapping a titanium layer on the cubic boron nitride fine powder, and the mass percentage of titanium in the cubic boron nitride composite fine powder is 5%.

[0037] This embodiment also provides a preparation method of wear-resistant composite spraying powder, and the specific steps are the same as those in Embodiment 1. This embodiment also provides a method for preparing a wear-resistant composite coating, and the specific steps are the same as those in Embodiment 1.

[0038] This embodiment also provides a wear-resistant compo...

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Abstract

The invention provides abrasion-resistant composite spraying micro-powder. The abrasion-resistant composite spraying micro-powder comprises, by mass, 27%-60% of cubic boron nitride composite micro-powder, 1-3% of metal abrasion-resistant additives and 37-70% of Co micro-powder, wherein the metal abrasion-resistant additives are composed of Cr micro-powder and Mo micro-powder, the mass ratio of the Cr micro-powder to the Mo micro-powder is 3-5:1, and the mass percentage of titanium in the cubic boron nitride composite micro-powder is 3-8%. The invention further provides a preparation method of the abrasion-resistant composite spraying micro-powder and an abrasion-resistant composite coating prepared from the abrasion-resistant composite spraying micro-powder, the preparation method is simple in process, and automatic production can be achieved easily. The abrasion-resistant composite coating has excellent abrasion resistance and is highly bonded with a matrix, and the service life of workpieces coated with the abrasion-resistant composite coating is prolonged.

Description

technical field [0001] The invention relates to the technical field of coatings, in particular to a wear-resistant composite spraying micropowder, a wear-resistant composite coating and a preparation method thereof. Background technique [0002] In the industrial manufacturing industry, many workpieces cause surface failure due to local wear and corrosion on the surface, such as the wear of die steel, the wear of steel plates in the mining and metallurgical industry, the wear of the inner wall of the pipeline in thermal power plants, the blades of wind turbines, For building material crushing equipment, etc., due to the surface wear and corrosion of the workpiece, the equipment must be repaired frequently or even scrapped directly, resulting in huge economic losses. In the prior art, thermal spraying or electroplating is usually used to coat a layer of superhard wear-resistant layer such as diamond, cubic boron nitride and other materials on the surface of the workpiece, but...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C4/06C23C4/134
CPCC23C4/06
Inventor 王聚云
Owner FUNIK ULTRAHARD MATERIAL
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